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Evo Big Bore Question

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Old Aug 11, 2012 | 02:33 PM
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Default Evo Big Bore Question

I have qa 1994 FXSTC with the stock 80 inch Evo. I am looking at a big bore and found the Revolution Performance 100 inch big bore kit.

http://www.ebay.com/itm/REVOLUTION-P...17%26rk%3D1%26

Price seems decent. I see I need the cases bored, but I was just wondering if this is simple bolt on, or do I need new heads, carb, cam, etc., etc. to make it work?
 
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Old Aug 11, 2012 | 02:46 PM
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I would talk to Scott @ Hillside here on the forum as to how big you can safely bore a set of Evo cases. Stock is 3.498". Most big bores that I'm familiar with are 3.625, (3 5/8".) These 100" kits claim a piston bore of 3.875"?

Sounds like you'd be losing an awful lot of metal, ( and strength.)

Your heads would probably bolt up, but you'd be defeating the purpose leaving them stock, IMO.

I would think you'd be ahead of the game to consider an 89" stroker kit instead.
 

Last edited by Stiggy; Aug 11, 2012 at 02:49 PM.
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Old Aug 11, 2012 | 10:07 PM
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Originally Posted by Stiggy
I would talk to Scott @ Hillside here on the forum as to how big you can safely bore a set of Evo cases. Stock is 3.498". Most big bores that I'm familiar with are 3.625, (3 5/8".) These 100" kits claim a piston bore of 3.875"?

Sounds like you'd be losing an awful lot of metal, ( and strength.)

Your heads would probably bolt up, but you'd be defeating the purpose leaving them stock, IMO.

I would think you'd be ahead of the game to consider an 89" stroker kit instead.
The kit comes with Jugs, no boring of cylinders necessary.
 
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Old Aug 11, 2012 | 11:01 PM
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Originally Posted by lieutenant G
The kit comes with Jugs, no boring of cylinders necessary.
I see that.

It's the boring of the cases to accept the new, larger cylinders that I'd be concerned with.
 
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Old Aug 12, 2012 | 11:45 AM
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I looked into case boring for a big-bore kit a few years ago, before buying my 107" S&S and concluded the only safe way was to replace the cases with aftermarket ones. I haven't come across anyone on HDF who has used one of those kits.

We have several HDF sponsors who tune engines, including Hillside. I suggest contacting them to discuss what you would like to achieve and what is practical.
 
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Old Aug 12, 2012 | 02:57 PM
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Originally Posted by Stiggy
I see that.

It's the boring of the cases to accept the new, larger cylinders that I'd be concerned with.
Im retarted
 
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Old Aug 13, 2012 | 05:44 AM
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We've built quite a few 97" Evo's.
3 13/16"(3.8125")bore is where we go.
Combined with even a mild cam, these are formidable powerplants indeed.
Scott
 
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Old Aug 13, 2012 | 12:47 PM
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Originally Posted by Pimp Daddy
I have qa 1994 FXSTC with the stock 80 inch Evo. I am looking at a big bore and found the Revolution Performance 100 inch big bore kit.

http://www.ebay.com/itm/REVOLUTION-P...17%26rk%3D1%26

Price seems decent. I see I need the cases bored, but I was just wondering if this is simple bolt on, or do I need new heads, carb, cam, etc., etc. to make it work?
Your crankcases are too weak in our experience for that kind of power. Why not leave it at 80"'s and go with a stage 3 or 4 kit, 90-95 foot pounds of torque with great street manors and not over stress those crankcases.
 
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Old Aug 13, 2012 | 03:20 PM
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Can I get a stage 3 or 4 kit for $1000?
 
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Old Aug 13, 2012 | 06:26 PM
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Yes, 90-95 hp, and 90-95 ft/lbs is a walk in the park with an 80" Evo.
Beaucoup' of those in sevice as well, but those 97"ers..............sure are fun.
Scott
 
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