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pulling wires in bars

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Old Apr 2, 2017 | 07:01 PM
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Default pulling wires in bars

when you guys pull the wires throught the bars do you take the factory sheath off the wires
 
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Old Apr 2, 2017 | 09:44 PM
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No. If you get the slightest of short on an exposed wire you'll hate yourself after you've put it together and get all sorts of error codes, only to take it all apart to redo it all.
 
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Old Apr 2, 2017 | 10:35 PM
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Push, don't pull
 
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Old Apr 2, 2017 | 11:09 PM
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Use wire lube! My new bars didn't get reamed out very good when built n skinned some wires pullin thru the first time

so had to fix it. Ran stranded 18/8 (t-stat wire) n it was tight. Buddy is an electrician n started spraying the wire, I didn't think it was gonna work but sure as **** it did.
 
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Old Apr 3, 2017 | 08:30 PM
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Depends on what bars and how many wires your trying to run on the sheathing .Help yourself by taking a dermal and deburring the dimples your feeding wires thru. I use electricians pull lube and guitar strings. I prefer D or G strings. As far as pushing or pulling that also depends on the bars shape. Your going to find it really hard to push wire thru a short set of Z-bars. I prefer to pull wires with a helping hand.
 
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Old Apr 3, 2017 | 09:40 PM
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I find that a small chain works best for feeding wires. Spray the housing with windex for lube. Piece of Cake!
 
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Old Apr 3, 2017 | 11:18 PM
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I stick a string through the bars, pump it with an air hose and grab it out the other end. push not pull, for sure... but the guide is priceless. deburring the holes is always a good idea. never had to lube one up but the wild1 16" chubby apes are a breeze.
 
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Old Apr 4, 2017 | 04:02 AM
  #8  
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I cut an old throttle cable and routed the ball end threw. I then tie the cable to the wires with fishing line. Take electrical tape and tape all the ends to a point so it doesn't get snagged while feeding it threw. I then get a buddy to push and pull at the same time. I have wired a few standard apes and they are cake. Z bars need a little persuading but it will go
 
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Old Apr 4, 2017 | 07:31 AM
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Never mind, I thought this thread was about something else...
 
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Old Apr 4, 2017 | 07:41 AM
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You're a glutton for punishment.... Might as well start doing the spellcheck on the title of your next post 1118. Why is the left siginal light staying on and my bike cut's off on left hand turns and manhole bumps?
 
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