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Problem with front brakes. Help!!

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Old Apr 16, 2017 | 04:35 PM
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Default Problem with front brakes. Help!!

I ended up changing front wheel from a 19 to a 21 inch. In the process I thought I would change my front brake pads. Well stupid me pulled both bolts out of the calipers and I ended up pulling the caliper apart releasing brake fluid. I hurried and put it back together. Well my front brakes won't start grabbing until the lever is damn near at the hand grip. I got all the air out of the system I'm almost certain I did. Even got myself one of those brake bleeder kits. What else could I have done wrong? They worked perfectly before I separated the caliper. I'm stumped!!!
 
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Old Apr 16, 2017 | 04:40 PM
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You still have air in there. Keep bleeding til the lever feels right again.

Also, getting a Harley service manual will be the best $60 you spend on your bike.
 
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Old Apr 16, 2017 | 04:59 PM
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Originally Posted by QC
You still have air in there. Keep bleeding til the lever feels right again.

Also, getting a Harley service manual will be the best $60 you spend on your bike.
Yep. Motorcycle brakes can sometimes be a bitch to bleed. Keep bleeding, they will come around. It really helps if you have a way to keep the bike upright and level as possible, air will go to the highest point. If the bike is leaned over on the jiffy stand, you could have bubble in a corner on the master or caliper and it is hard to get them out.
 
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Old Apr 16, 2017 | 05:19 PM
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After another attempt to get a firm brake lever pull and no results you may have damaged a o-ring that seats and seals the two caliper halves together. To repair this yourself like mentioned, come up with a service manual first.
good luck.
 
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Old Apr 16, 2017 | 05:32 PM
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I also thought if I damaged an o-ring. But then again if I did and just by what I seen wouldn't it then leak? I thought about taking the caliper apart to see if I did something but would like to avoid that if I can. Maybe I'll try to stand the bike upright and hire some help.... spring time is here I want my wheels back!
 
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Old Apr 16, 2017 | 05:37 PM
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If you end up taking the caliper back apart, you may as well get the $15 rebuild kit.
 
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Old Apr 16, 2017 | 05:42 PM
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QC is right on. Try a rebuild kit in it. Bleed out the system again. You may not see a external leak right away the way it is now.
 
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Old Apr 16, 2017 | 05:49 PM
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Put a piece of wood the thickness of the rotor between the pads and bleed the caliper off the fork. This allows you to move the caliper around as you bleed it to get all the air bubbles out. The bleeder screw should be pointing up when you do this.
 

Last edited by upflying; Apr 16, 2017 at 05:54 PM.
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Old Apr 16, 2017 | 05:50 PM
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This is why I don't work on my bike. In the 70s, yeah but not now.
 
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Old Apr 16, 2017 | 06:13 PM
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heres how i got my hard to bleed brakes right on my ironhead

bike on kickstand and handelbars positioned so that the Master cylinder is level as posible.
take the cap off, fill it up almost to the top but not to where it could spill, tie the lever back with tape or zip tie or anything, leave it like that for an hr, then lightly tap on all the connections and MC and lines with the handle off a screw driver, release the lever and very slowly pull lever all the way while you are taping on the lines and stuff, do this a bunch of times

then tie the lever back and wait another hr and repeat a couple times
or you could leave it like that overnight

the bubbles will make thier way to the top because thats where they want to go
but slowly pull in the lever and giggle it around and the bubbles will come out the top

then bleed as regular
pump up lever several times, hold down lever, crack bleeder, close bleeder, release lever, repeat till it feels right

top off fluid and ride it

if you blew a seal in the caliper it would be leaking out
 
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