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Steering Head Zerk Fitting

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Old Jun 16, 2017 | 08:50 AM
  #11  
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I guess you can't get a pr of calipers in to measure it. If you can get a wrench on it and you are scrapping it anyway, why not use pliers or vice grips as a last/expedient resort?
 
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Old Jun 16, 2017 | 09:20 AM
  #12  
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That would be my last resort. I may try a right angle grease coupler first.
Thanks for your reply.

That would be my last resort. I may try a right angle grease coupler first.
Thanks for your reply.
 

Last edited by ChickinOnaChain; Jun 16, 2017 at 12:39 PM.
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Old Jun 16, 2017 | 10:24 AM
  #13  
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Have you tried a 5/16" or 6mm wrench? The type of fitting you install should depend on what your grease gun can reach.
You're right to use high temp grease, because it has a higher drop point and will stay in the steering head instead of leaking down on the front fender. The OEM Harley grease that I looked at a few years ago is way too soft.
When I lubed the neck bearings in my '04 RK, I had to fill the neck with grease, which took about half a tube. Keep an eye on the bottom of the steering neck when it becomes nearly full.
ETA: High temp automotive bearing grease is rated for use with disc brakes.
 

Last edited by RK4ME; Jun 16, 2017 at 10:28 AM.
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Old Jun 16, 2017 | 10:28 AM
  #14  
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Thanks for the response. I will try again. My grease gun has an 18" whip. Reaching is no Problem. Getting the coupler onto the zerk fitting is the problem.
 
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Old Jun 16, 2017 | 12:38 PM
  #15  
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A standard "straight" grease zerk fitting has a 5/16 hex. If it is original, it may be painted over, so a 5/16 wrench may be a tight fit.
 
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Old Jun 16, 2017 | 12:44 PM
  #16  
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Thanks I will try it again with the 5/16 wrench.
 
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Old Jun 16, 2017 | 05:47 PM
  #17  
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I replaced the original steering neck grease zerk on my '04 RK with A 90 degree type.
You can loosen the old one with any type of pliers. Most grease zerks have pipe threads, so the only way they'll bind is if they're rusted or corroded. Bring the old one with you when you get the new one, to make sure the threads match.
 
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Old Jun 16, 2017 | 05:49 PM
  #18  
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I thought a 1/4" box end wrench is what they call for, but I could be wrong.
 
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If you are going to replace it, be sure you get a correct fitting. Not a clue to what Harley used in that casting. Depends on how thick it is sometimes determined design. I have a alemite and zerk book I used in engineering. Think there are more than a dozen different thread types. Some are tapered and the hole is tapped straight pipe in most cases. Then the fittings locks dry seal with no sealer.
I have a flexible line with a long thin extension on my grease gun.
I think you should get the proper tool rather than re-engineer the part. It's not like it does not exists.

Those bearing in the head come greased and are tapered rollers. In truth, it probably would last the life of the bearing. Greased once at the first call out is surely enough. It takes a ton to fill the whole cavity then. It sits on top of the lower one which is actually to only one with any load.
 

Last edited by Jackie Paper; Jun 16, 2017 at 06:10 PM.
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Old Jun 16, 2017 | 06:15 PM
  #20  
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I use "Red-i" premium #2 grease. Good stuff. Tacky as heck, too.
 
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