UPDATE ON MARKCUDA
For all you oldtimers here on the forum (over 6 months), our friend Markcuda's (Mark) bike is down. Sounds like the motor bit the big one. They are either going to have to split the cases and rebuild or put in a remanufactured motor. Something on his front piston broke and got sucked into the engine. He is pretty bummed out but he still has that damn extended warranty. Can you imagine that-170,000 miles on a 2003 Ultra and still have a warranty
.Anyway, even though Mark got banned I thought you guys would want to know. I'll let you know if anything else comes up.
[sm=biker2.gif]
Anyway, sorry to hear about his motor........surprised to hear it was a piston, I expected it to be those D@MN chain tensioners that always let go........(gotta switch to gear drive guys................)
As for TC, I didn't know he was REALLY gone, Sorry to hear about that....he had ALOT of experience and was a help to many......
joe
When the Twin Cam engine came out in 1999, they had to "quiet down" the engine, as the EPA has a noise regulation that new motors have to meet. Well, our beloved air cooled 45 degree V-twin with single crank throw, is NOT a good platform for emissions and noise compliance, so the factory had to do what was necessary to keep 'em rollin out of the facotry.[&:]
What happend, is that the camshafts ride on "followers". they are made out of a Nylon material and push against the chains with springs to keep the chains tight. Over time, these followers wear out. As early as 4,000 miles, but, more often 20,000-50,000 miles they will "let-go". the chain then goes loose, can come off the sprockets on the cams and cause catastophic (sp?) engine damage.
Okay, how do you avoid this? Convert the motor to gear drive. S&S makes a conversion kit. The kit isn't enough though.....you also have to buy the camshafts. This is a $700.00 deal just for the parts. The only other option is to change out the followers as needed.

The Evolution motors were gear driven. so are Sportsters. This is a Twin Cam 88 problem.
Anybody who refutes this will learn the hard way![&:] Won't be me,.......... the "gears" go in tomorrow......

joe
Damn shame he was banned. Doesn't say much for the forum either. He's a good guy that has helped a lot of people here. I thought that's what it was all about. Hell, what do I know. On second thought, quite a bit.....[8D]
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