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Old Aug 4, 2025 | 12:38 PM
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Default Transmission question

Why is it that when I shift into 5th gear on my 1995 Dyna I can toe the shift lever as if I were going to shift to 6th gear (even though it is a 5 speed and there is no 6th gear) and the shifter will move up like it wants to go into another gear. But on My 07 Sportster when I do it, there is no movement of the shifter?
I've noticed it's different with other bikes I've owned too. Some would allow the shifter to move up a little after 5th gear, and some wont budge when you try it.
 
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Old Aug 4, 2025 | 05:11 PM
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You are trying to compare apples to oranges. 04 got the rubber mounted engine and 1st year of split the cases to repair the trans, the trap door is gone. With it comes a "new improved" shifting apparatus. Frankly, my 1977 XLH shifts better and smoother than my Wife's 04 1200 Custom.
 
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Old Aug 6, 2025 | 04:06 AM
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Nature of the beast.
 
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Old Aug 6, 2025 | 05:04 AM
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They all do that, it's normal...
 
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Old Aug 10, 2025 | 04:00 PM
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My EVO road king feels like it has a 6th gear. Plenty of room on the shifter but obviously nothing there.

Carl
 
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Old Dec 9, 2025 | 07:05 AM
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@Bubba Zanetti

I`m a bit late to the party on this thread, but the reason is the design of the shift drum.

The early design shift drum had the play in the shifter in 5th gear, but the shift drum/shift pawl design changed in 2000 on Softails, 2001 on the rest of the Big Twin models.

The newer design shift drum uses a roller detent instead of the old design spring loaded pin, which makes shifting much more positive, and the new drum eliminated the play in the lever in 5th gear.

The late model shift drum/pawl setup is a great upgrade to an older 5 speed (my `89 Softail has an `05 shift drum assembly).

Older pin detent drum
Older pin detent drum

Later roller detent drum
Later roller detent drum
 

Last edited by Dan89FLSTC; Dec 9, 2025 at 07:51 AM.
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Old Dec 9, 2025 | 07:25 AM
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Your bike is old. The newer ones don't do that. Dunno what year it changed.
 
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Old Dec 9, 2025 | 07:59 AM
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Originally Posted by Dan89FLSTC
@Bubba Zanetti

I`m a bit late to the party on this thread, but the reason is the design of the shift drum.

The early design shift drum had the play in the shifter in 5th gear, but the shift drum/shift pawl design changed in 2000 on Softails, 2001 on the rest of the Big Twin models.

The newer design shift drum uses a roller detent instead of the old design spring loaded pin, which makes shifting much more positive, and the new drum eliminated the play in the lever in 5th gear.

The late model shift drum/pawl setup is a great upgrade to an older 5 speed (my `89 Softail has an `05 shift drum assembly).

Older pin detent drum
Older pin detent drum

Later roller detent drum
Later roller detent drum
Your explanation and the drawing helps, I kinda get it now.

Originally Posted by RHPAW
Your bike is old. The newer ones don't do that. Dunno what year it changed.
Oh, nooow its crystal clear, that explains everything. I get it.
 
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Old Dec 9, 2025 | 08:35 AM
  #9  
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Don`t forget to cut off the damned dipstick...

5 Speed Dipstick Disaster
 

Last edited by Dan89FLSTC; Dec 9, 2025 at 08:45 AM.
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Old Dec 9, 2025 | 08:39 AM
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Originally Posted by RHPAW
Your bike is old. The newer ones don't do that. Dunno what year it changed.
Originally Posted by Bubba Zanetti
Oh, nooow its crystal clear, that explains everything. I get it.
 
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