When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
40k on my bike,checked tensioners and had to replace.as well as a push rod,valve,clutch,rotors,brakes,service,wiring issue.my partner who helped me repair the bike said it was a time bomb.how could they not have made somthing with a wheel and a bearing to tension chain.
I don't consider myself "lucky". I've been checking the wear on the tensioners at frequent intervals and at the last check they we were down .030", .090" is maximum. I split the oil filter at every change as an additional check looking for orange material and it isn't there.
Why did they not wear like others have experienced, can't say. It is what it is.
The cost to replace Vs the cost to repair, I would replace them early on. They may look good, but the material has been stressed with hot and cold too many times. If you are in there looking, you should replace just to be safe. JMHO
The cost to replace Vs the cost to repair, I would replace them early on. They may look good, but the material has been stressed with hot and cold too many times. If you are in there looking, you should replace just to be safe. JMHO
Plus One on that post. Heat is the enemy of plastic. It becomes brittle from the heat cycles, and can shatter at any time once brittle. I spent a few years of my life in a plastic factory, and one of the products we made were knock sensors, for Chrysler and Volvo. It was the plastic that failed on the bell shaped sensors, keeping us busy making replacement parts.
I'm going with the Screaming Eagle Hydraulic Cam Tensioner Upgrade Kit, I already have adjustable push rods so that's a savings. I picked up the kit on eBay for $350 and my guy is doing the install for $200...good deal I think
HD Forum Stories
The Best of Harley-Davidson for Lifelong Riders
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Verdad Gallardo
8 Best Harley-Davidson Motorcycles Ever
Pouria Savadkouei
10 Worst Harley-Davidson Motorcycles Ever
Pouria Savadkouei
Killer Custom's Jail Break Is The Breakout That Refused to Blend In
Verdad Gallardo
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Verdad Gallardo
Harley-Davidson Reveals Super Cool Cafe Racer Concept
Verdad Gallardo
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Verdad Gallardo
10 Motorcycles You Should Never Buy
Joe Kucinski
10 Things Harley-Davidson Needs to Fix in 2026
Verdad Gallardo
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider
I just think that for every failure you hear about on the internet there are 1,000's out there without any issues. My outside tensioner is original with 55,000 on it and has less than 2% wear. I replaced the inner at 43,000 cause I was in there and it had 5% wear. They are definitely a wear item and they need to be checked. But in our group everyone has 35,000 miles + and we check them and haven't found one close yet.
And I keep reading how they are $60 to replace the pair, list price is $65 apiece from Harley. Maybe back in the day they were, but not now.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.