General Harley Davidson Chat Forum to discuss general Harley Davidson issues, topics, and experiences.
Sponsored by:
Sponsored by:

Help installing new baffles

Thread Tools
 
Search this Thread
 
Old Oct 4, 2011 | 06:41 PM
  #1  
dortiz's Avatar
dortiz
Thread Starter
|
Road Captain
Joined: Aug 2010
Posts: 735
Likes: 1
From: Leesburg VA
Default Help installing new baffles

Hi gang,
need some help. I am not too tool savvy. I have V&H 2-2 Big radius pipes and I want to install my new Big City Monster baffles. I got the heat sheild off and the decorative tip and lastly the one bolt that I thought held the V&H baffles in. But nothing. They are not coming out. Any ideas? Anyone do this already with some tips?
Much thanks.
 
Attached Thumbnails Help installing new baffles-mail-6.jpeg  
Old Oct 4, 2011 | 06:52 PM
  #2  
golfblues's Avatar
golfblues
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 9,741
Likes: 1,599
From: Danbury CT
Default

I took the screw that held the baffle in & threaded it back in from the inside just enough so it didn't thread into the pipe. I locked a vice grip on it & beat the **** out of it with a mallet. I think I locked a second pliers or vice grip on the first to get a good angle to hit it. The baffle came out but the screw was toast!
 
Old Oct 4, 2011 | 07:20 PM
  #3  
dortiz's Avatar
dortiz
Thread Starter
|
Road Captain
Joined: Aug 2010
Posts: 735
Likes: 1
From: Leesburg VA
Default

You just made my night amigo!!

Worked. Screwed it back in and put a wrench over it on an angle. Smacked the heck out of the wrench till it pushed them out.

THANKS!!

Do you run another baffle or nothing at all?
 
Old Oct 4, 2011 | 07:37 PM
  #4  
dortiz's Avatar
dortiz
Thread Starter
|
Road Captain
Joined: Aug 2010
Posts: 735
Likes: 1
From: Leesburg VA
Default

New dilemma. The lower pipes screw for the baffle is blocked by the plate that holds the pipes on. Did you remove that as well to get at it?

Thanks again..
 
Old Oct 4, 2011 | 07:46 PM
  #5  
TennesseeMustangPerf's Avatar
TennesseeMustangPerf
Elite HDF Member
Joined: Jul 2010
Posts: 4,828
Likes: 8
Default

Get some needle nosed pliers and open them up fully to grab the inside of the baffles. Should tug right out.

Edit: Sorry for the late replay. Please disregard, I see you got it fixed.
 
Old Oct 4, 2011 | 08:01 PM
  #6  
golfblues's Avatar
golfblues
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 9,741
Likes: 1,599
From: Danbury CT
Default

Originally Posted by dortiz
You just made my night amigo!!

Worked. Screwed it back in and put a wrench over it on an angle. Smacked the heck out of the wrench till it pushed them out.

THANKS!!

Do you run another baffle or nothing at all?

BCT QQ's You're Welcome!
 
Old Oct 4, 2011 | 08:04 PM
  #7  
golfblues's Avatar
golfblues
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 9,741
Likes: 1,599
From: Danbury CT
Default

Originally Posted by dortiz
New dilemma. The lower pipes screw for the baffle is blocked by the plate that holds the pipes on. Did you remove that as well to get at it?

Thanks again..
I don't think so. I believe both were accessible. Don't forget to drill the new holes about 6" from the end of the pipe.
 
Old Oct 4, 2011 | 09:47 PM
  #8  
dortiz's Avatar
dortiz
Thread Starter
|
Road Captain
Joined: Aug 2010
Posts: 735
Likes: 1
From: Leesburg VA
Default

One of them stripped so I had to use the other side. That leaves one at 6" but flipped the other to 3. Is that ok or do I need to drill a second hole and push it back? Ran fine and sounded loud and mean.
 
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Oct 5, 2011 | 10:11 AM
  #9  
golfblues's Avatar
golfblues
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 9,741
Likes: 1,599
From: Danbury CT
Default

Originally Posted by dortiz
One of them stripped so I had to use the other side. That leaves one at 6" but flipped the other to 3. Is that ok or do I need to drill a second hole and push it back? Ran fine and sounded loud and mean.

They should both be the same & 6" in from the pipe end is their sweet spot.
 
Old Oct 5, 2011 | 10:15 AM
  #10  
dortiz's Avatar
dortiz
Thread Starter
|
Road Captain
Joined: Aug 2010
Posts: 735
Likes: 1
From: Leesburg VA
Default

Will the pipe be ok with second hole drilled leaving one open? I will drill 3" further up from the lower one and have to leave that hole exposed.
 
Attached Thumbnails Help installing new baffles-mail-8.jpeg  



All times are GMT -5. The time now is 04:44 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE