103 WG mods
Not far from you, I'm just east of lake Nokomis
Al
I want to see your bike too, looks good in the picture.
All goes well, maybe see if anybody else wants to join or meet for a burger/whatever?
Al
Guy definitely sounds like he has been doing this a while.
We spent some time discussing getting the WG on the dyno, and what I had done to it, seems all was well until I mentioned the PC5 and Autotune.
While each builder or mechanic has their own idea's on what does what the best, the negatives he mentioned to me about the Autotune seemed to ring true, or at least have some validity.
One, the AT seems to hunt a lot, a roll on in 4 gear at 2500 rpm is nice but not as nice if I repeat it a second time.
Engine seems to run either rough or smooth depending on..I'm assuming..the tune that the AT has dialed in.
Fuel economy sucks, especially when the temp is above 80 and the motor get hot.
I have over 400 miles on the bike since finding the dummy plug needs to be in, it should be dialed in.
Jason suggested to run the TT mastertune, ok, it was my first choice, but the AT feature of the PC5 just seemed to be the way to go for this old guy.
So..what do I do?
I had a fishing trip cancel out so I have a few extra bucks to play with, and I can't get into dyno the bike until a week from friday so, I'm going try and get as many miles on as I can to give the AT extra time to work.
I'll try and get mileage reading and a seat of the pants performance for overall riding.
Then I'll have Jason dyno the bike and we'll remove the PC5 and AT and he'll install the TT unit and set that up and dyno that, I'll be able to compare the two dyno runs, plus ride for a bit with the TT set up and see which I like the most.
This is way more money than I had planed on, but in all reality it is my last bike and for me it will settle the question of which of the two tuners is best for me.
Jason also mentioned he can set the TT up to run a hair lean for gas economy and richen up a bit for major throttle settings, and something that caught my attention was he says going by past experience he can get about 10 more HP out of the motor..hummmmm we'll see.

I will post the results and those what want can use it as a unscientific comparison of the two.
Considering the comparison on the dyno will be done on the same bike and within a 4 hour period, I'd think conditions should be not a factor.
Ought to be interesting as I don't remember seeing a post on someone doing this.
Just wanted to thank all those who have helped or made suggestions.
Al
With the headwork, did you have to do anything to your pistons? Can't remember if you got larger valves or not.
Do you have an oil cooler or a fan? Doesn't that build create extra heat?
Did you keep the stock lifters?
Which pushrods did you use - happy with them?
When you took off your tank, how did you handle that crossover hose?
Sorry, if I ask too many question - I can be painful that way!
With the headwork, did you have to do anything to your pistons? Can't remember if you got larger valves or not.
Stock pistons, thinner cometic head gasket, yes stage two heads, ported and larger everthing, Severe duty 2.00" intake valves along with 1.630" high tulip exhaust valves are installed and heights are blueprinted. OEM valve seats are replaced with high quality cast alloy units. Chromium Silicon valve springs are used for the utmost in stability and reliability as well as light weight Titanium retainers and high performance 10 degree valve locks. Lastly, valve guides are replaced with bronze manganese units for unsurpassed heat dissipation.
Do you have an oil cooler or a fan? Doesn't that build create extra heat?
no oil cooler, bike seems to run cooler now that the TTS was set
Did you keep the stock lifters?
Yes
Which pushrods did you use - happy with them?
Revolution performance push rods...seem to work fine
When you took off your tank, how did you handle that crossover hose?
Cut it and replaced with the same diameter fuel line
Sorry, if I ask too many question - I can be painful that way!
Also check here for final numbers and ignition change out
https://www.hdforums.com/forum/gener...-the-dyno.html
Al
The Best of Harley-Davidson for Lifelong Riders
I did not use clay to check clearance, (probably should have) but they at Revolution were sure this combination worked and it does.
They had a track record with these cams and heads with the 103 motor already.
Al







