General Harley Davidson Chat Forum to discuss general Harley Davidson issues, topics, and experiences.
Sponsored by:
Sponsored by:

103 WG mods

Thread Tools
 
Search this Thread
 
Old Jun 12, 2013 | 05:50 PM
  #21  
AllenW's Avatar
AllenW
Thread Starter
|
Elite HDF Member
Joined: Aug 2010
Posts: 4,571
Likes: 121
From: Mpls, MN
Default

Originally Posted by CADguy
Yep, this rain won't quit for nothing!! Jason is a great guy down there at FHD! Can't wait to hear what numbers you get. I'm down in Lakeville area. If you want to check out my 10" T-bars your more than welcome too. Hopefully we will get some riding in this week/weekend. Drop me a PM if needed.
Sure..Sun ever stays out we can meet for a burger or something, I've met Torch and Reindeer from the forum and they're good guys to meet and greet.

Not far from you, I'm just east of lake Nokomis

Al
 
Old Jun 12, 2013 | 06:14 PM
  #22  
Reindeer's Avatar
Reindeer
Supporter
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2010
Posts: 4,069
Likes: 841
From: Suburban Mpls, Minnesota
Supporter
Default

Originally Posted by AllenW
Sure..Sun ever stays out we can meet for a burger or something, I've met Torch and Reindeer from the forum and they're good guys to meet and greet.

Not far from you, I'm just east of lake Nokomis

Al
I should have some free time Saturday afternoon. I'll shoot you a text or something, maybe ride down your way if its not raining too bad. Your bike looks good, I like that exhaust system.
 
Old Jun 12, 2013 | 08:57 PM
  #23  
AllenW's Avatar
AllenW
Thread Starter
|
Elite HDF Member
Joined: Aug 2010
Posts: 4,571
Likes: 121
From: Mpls, MN
Default

Originally Posted by Reindeer
I should have some free time Saturday afternoon. I'll shoot you a text or something, maybe ride down your way if its not raining too bad. Your bike looks good, I like that exhaust system.
Thanks.
I want to see your bike too, looks good in the picture.

All goes well, maybe see if anybody else wants to join or meet for a burger/whatever?

Al
 
Old Jun 17, 2013 | 06:46 PM
  #24  
AllenW's Avatar
AllenW
Thread Starter
|
Elite HDF Member
Joined: Aug 2010
Posts: 4,571
Likes: 121
From: Mpls, MN
Default Continuing story

Finally made it down to Fairbault HD, and met Jason.

Guy definitely sounds like he has been doing this a while.
We spent some time discussing getting the WG on the dyno, and what I had done to it, seems all was well until I mentioned the PC5 and Autotune.

While each builder or mechanic has their own idea's on what does what the best, the negatives he mentioned to me about the Autotune seemed to ring true, or at least have some validity.

One, the AT seems to hunt a lot, a roll on in 4 gear at 2500 rpm is nice but not as nice if I repeat it a second time.

Engine seems to run either rough or smooth depending on..I'm assuming..the tune that the AT has dialed in.

Fuel economy sucks, especially when the temp is above 80 and the motor get hot.

I have over 400 miles on the bike since finding the dummy plug needs to be in, it should be dialed in.

Jason suggested to run the TT mastertune, ok, it was my first choice, but the AT feature of the PC5 just seemed to be the way to go for this old guy.

So..what do I do?

I had a fishing trip cancel out so I have a few extra bucks to play with, and I can't get into dyno the bike until a week from friday so, I'm going try and get as many miles on as I can to give the AT extra time to work.

I'll try and get mileage reading and a seat of the pants performance for overall riding.

Then I'll have Jason dyno the bike and we'll remove the PC5 and AT and he'll install the TT unit and set that up and dyno that, I'll be able to compare the two dyno runs, plus ride for a bit with the TT set up and see which I like the most.

This is way more money than I had planed on, but in all reality it is my last bike and for me it will settle the question of which of the two tuners is best for me.

Jason also mentioned he can set the TT up to run a hair lean for gas economy and richen up a bit for major throttle settings, and something that caught my attention was he says going by past experience he can get about 10 more HP out of the motor..hummmmm we'll see.

I will post the results and those what want can use it as a unscientific comparison of the two.
Considering the comparison on the dyno will be done on the same bike and within a 4 hour period, I'd think conditions should be not a factor.

Ought to be interesting as I don't remember seeing a post on someone doing this.

Just wanted to thank all those who have helped or made suggestions.

Al
 
Old Jul 5, 2013 | 11:48 AM
  #25  
HD Pilot's Avatar
HD Pilot
Elite HDF Member
Joined: Sep 2012
Posts: 3,791
Likes: 57
From: N Texas
Default

I have not came back to this thread since my first post, been missing out - great thread. Thanks for posting some pics. I am planning a simular build in the future, just trying to learn as much as possible before buying anything. Have a few random questions if you don't mind?

With the headwork, did you have to do anything to your pistons? Can't remember if you got larger valves or not.

Do you have an oil cooler or a fan? Doesn't that build create extra heat?

Did you keep the stock lifters?

Which pushrods did you use - happy with them?

When you took off your tank, how did you handle that crossover hose?

Sorry, if I ask too many question - I can be painful that way!
 
Old Jul 5, 2013 | 02:24 PM
  #26  
AllenW's Avatar
AllenW
Thread Starter
|
Elite HDF Member
Joined: Aug 2010
Posts: 4,571
Likes: 121
From: Mpls, MN
Default

Originally Posted by alansummrs
I have not came back to this thread since my first post, been missing out - great thread. Thanks for posting some pics. I am planning a simular build in the future, just trying to learn as much as possible before buying anything. Have a few random questions if you don't mind?

With the headwork, did you have to do anything to your pistons? Can't remember if you got larger valves or not.


Stock pistons, thinner cometic head gasket, yes stage two heads, ported and larger everthing, Severe duty 2.00" intake valves along with 1.630" high tulip exhaust valves are installed and heights are blueprinted. OEM valve seats are replaced with high quality cast alloy units. Chromium Silicon valve springs are used for the utmost in stability and reliability as well as light weight Titanium retainers and high performance 10 degree valve locks. Lastly, valve guides are replaced with bronze manganese units for unsurpassed heat dissipation.



Do you have an oil cooler or a fan? Doesn't that build create extra heat?

no oil cooler, bike seems to run cooler now that the TTS was set



Did you keep the stock lifters?

Yes

Which pushrods did you use - happy with them?

Revolution performance push rods...seem to work fine

When you took off your tank, how did you handle that crossover hose?

Cut it and replaced with the same diameter fuel line

Sorry, if I ask too many question - I can be painful that way!
No problem, many helped me get through my rebuild, glad to help.

Also check here for final numbers and ignition change out

https://www.hdforums.com/forum/gener...-the-dyno.html


Al
 
Old Jul 8, 2013 | 07:40 AM
  #27  
HD Pilot's Avatar
HD Pilot
Elite HDF Member
Joined: Sep 2012
Posts: 3,791
Likes: 57
From: N Texas
Default

With those high lift cams and larger valves, did Revolution guarantee the clearance between the valves and the piston tops or did you use modeling clay to verify proper clearance. The reason I am asking is because when I brought up a simular build idea in another thread, Scott from Hillside said that my piston valve reliefs might have to get checked to ensure clearance. It seems to me that the head porting guys should know if a modified/ported head will work with stock pistons or not.
 
Old Jul 8, 2013 | 08:12 AM
  #28  
Reindeer's Avatar
Reindeer
Supporter
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2010
Posts: 4,069
Likes: 841
From: Suburban Mpls, Minnesota
Supporter
Default

I think the cams used will make all the difference, as the valve timing changes.
 
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jul 8, 2013 | 10:39 AM
  #29  
HD Pilot's Avatar
HD Pilot
Elite HDF Member
Joined: Sep 2012
Posts: 3,791
Likes: 57
From: N Texas
Default

Hey Reindeer, I had not thought about the timing influence. In the other thread I did not mention any specific set of cams, so maybe that's why Scott said what he did. I am just wanting to know if these guys that do head porting are able to ensure that the heads that they send back are good to go with stock pistons. I know I could call them personally, but I am still a long way from ordering and not wanting to bother them until I am closer to ordering.
 
Old Jul 8, 2013 | 11:27 AM
  #30  
AllenW's Avatar
AllenW
Thread Starter
|
Elite HDF Member
Joined: Aug 2010
Posts: 4,571
Likes: 121
From: Mpls, MN
Default

Originally Posted by alansummrs
Hey Reindeer, I had not thought about the timing influence. In the other thread I did not mention any specific set of cams, so maybe that's why Scott said what he did. I am just wanting to know if these guys that do head porting are able to ensure that the heads that they send back are good to go with stock pistons. I know I could call them personally, but I am still a long way from ordering and not wanting to bother them until I am closer to ordering.
When I talked to Revolution they said this was all bolt on, no mods required.
I did not use clay to check clearance, (probably should have) but they at Revolution were sure this combination worked and it does.

They had a track record with these cams and heads with the 103 motor already.

Al
 



All times are GMT -5. The time now is 12:06 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE