Internal throttle installation
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Stage II
Joined: Feb 2019
Posts: 2
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From: British Columbia
Internal throttle installation
Has anyone had to enlarge the internal diameter of their handlebars to allow an internal throttle mechanism to fit, and if so, how did you achieve that? A lathe would be tough to set up. A die grinder would be inaccurate. Drilling seems dangerous....any thoughts?
Elite HDF Member
Joined: Jul 2010
Posts: 3,830
Likes: 302
From: Lorain Ohio
year an model bike? are you running wiring an a mechanical throttle cable inside or do you have throttle by wire? I thought I had some book marked from when I was going to do a internal mech throttle on my '15 slim but I deleted them. I'd suggest at least 1.25" bars. one guy did 1.5" bars an ran his clutch an brake lines, all the wiring an internal throttle cable inside the bars. super clean job.
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