General Topics/Tech Tips Discussion on break in periods, rider comfort, seats and pad suggestions. Tech tips as they become available will be posted here.

removing muffler baffles

Old Mar 20, 2011 | 08:16 PM
  #1  
streetg7's Avatar
streetg7
Thread Starter
|
Road Captain
Joined: May 2009
Posts: 510
Likes: 0
From: northeastern ohio
Default removing muffler baffles

I have jackpot mufflers on a 07SG. I want to replace the tuned baffles with the competition baffles. Any tips on removing them? After removing the bottom bolt..I have tried heating them, loosening with a screw driver, pulling with pliers wit no luck. Any ideas? Thanks, Tom
 
Old Mar 20, 2011 | 08:22 PM
  #2  
PiP's Avatar
PiP
Novice
Joined: Feb 2009
Posts: 20
Likes: 0
Default

Could try a slide hammer the kind they use for pulling dents, could get one cheap at harbor freight or might be able to rent one. Or take off the muffler and use a crow bar and hammer and pound it out.
 
Old Mar 21, 2011 | 09:22 PM
  #3  
fuelmoto's Avatar
fuelmoto
Platinum Sponsor
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2007
Posts: 7,287
Likes: 4,286
From: Little Chute, WI
Default

I recommend removing the mufflers and driving them out from the inlet side, you can use section of pipe or a large socket
 
__________________


Jamie Long / Fuel Moto USA
The USA's Leader V-Twin EFI & Performance www.fuelmotousa.com
Contact 920-423-3309
Email jamie@fuelmotousa.com










Old Mar 22, 2011 | 05:01 AM
  #4  
streetg7's Avatar
streetg7
Thread Starter
|
Road Captain
Joined: May 2009
Posts: 510
Likes: 0
From: northeastern ohio
Default

Thanks for the info....mufflers are off...now the fun part starts!
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
deadman77
General Harley Davidson Chat
3
Mar 8, 2014 03:45 PM
Steel Steed
Dyna Glide Models
3
May 5, 2012 04:39 PM
bikerdog134
Dyna Glide Models
4
Jul 24, 2007 01:02 AM
jerseyjeff62
General Harley Davidson Chat
3
Jun 7, 2007 10:57 AM
TerryM
Touring Models
3
Jun 1, 2007 08:14 AM


Thread Tools
Search this Thread

All times are GMT -5. The time now is 04:57 AM.

story-0
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-1
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-2
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-3
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-4
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-5
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-6
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-7
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-8
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-9
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE