Hacked, Conversions and Trailering "Harley Sidecar, Conversion Trikes and Motorcycle Pull Behind Trailering Enthusiasts" A forum for the discussion of your sidecar, Conversion Trike or Pull Behind Motorcycle Trailer.

Bushtec hitch fail

Thread Tools
 
Search this Thread
 
Old Jun 9, 2011 | 05:20 PM
  #1  
deadhawg's Avatar
deadhawg
Thread Starter
|
Stellar HDF Member
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Apr 2010
Posts: 2,960
Likes: 1,993
From: CA
Default Bushtec hitch fail

I put a Bushtec trailer hitch on my 2000 Road Glide last year, so I could pull an Aspen Classic trailer. Put about 6,000 miles pulling the trailer since then. A couple days ago I found one side of the hitch cracked all the way through and the other side partially cracked. After inspection, I found that the weld on the broken side was of very poor quality. No weld penetration between the two parts of the hitch at all, just puddled on the surface. It's a wonder it lasted as long as it did.
I was lucky I caught it before the trailer just broke off while I was riding down the road, WITH MY WIFE ON HER BIKE RIGHT BEHIND ME.

I was fortunate to find a welding shop a few miles away who were able to repair it better than new.
I wish I had taken some pics before the repair to send to bushtec.
I paid top dollar for the hitch, expecting a top quality product. Unfortunately, I got shoddy workmanship and it was just luck that I caught it before serous damage to my bike was done, or worse.
If you have a bushtec product, inspect it carefully.
I'll never buy another bushtec product.
 
Reply
Old Jun 10, 2011 | 11:13 AM
  #2  
Firebike32's Avatar
Firebike32
Road Warrior
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2009
Posts: 1,349
Likes: 142
From: Sioux Center, Iowa
Default

Originally Posted by deadhawg
I put a Bushtec trailer hitch on my 2000 Road Glide last year, so I could pull an Aspen Classic trailer. Put about 6,000 miles pulling the trailer since then. A couple days ago I found one side of the hitch cracked all the way through and the other side partially cracked. After inspection, I found that the weld on the broken side was of very poor quality. No weld penetration between the two parts of the hitch at all, just puddled on the surface. It's a wonder it lasted as long as it did.
I was lucky I caught it before the trailer just broke off while I was riding down the road, WITH MY WIFE ON HER BIKE RIGHT BEHIND ME.

I was fortunate to find a welding shop a few miles away who were able to repair it better than new.
I wish I had taken some pics before the repair to send to bushtec.
I paid top dollar for the hitch, expecting a top quality product. Unfortunately, I got shoddy workmanship and it was just luck that I caught it before serous damage to my bike was done, or worse.
If you have a bushtec product, inspect it carefully.
I'll never buy another bushtec product.
This post might have meant more to me had you talked to Bushtec first and not received any satisfaction.
 
Reply
Old Jun 11, 2011 | 06:55 AM
  #3  
Tirpitz's Avatar
Tirpitz
Cruiser
Joined: Oct 2006
Posts: 180
Likes: 3
From: Olney, Il
Default

It is a reminder that we should always check our bike to make sure everything is the way it should be.
 
Reply
Old Jun 11, 2011 | 06:09 PM
  #4  
deadhawg's Avatar
deadhawg
Thread Starter
|
Stellar HDF Member
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Apr 2010
Posts: 2,960
Likes: 1,993
From: CA
Default

Originally Posted by Firebike32
This post might have meant more to me had you talked to Bushtec first and not received any satisfaction.
Had I been close to home I would have contacted them and tried to get them to take care of it, but I was stuck on the side of the road 2,000 miles from home on the way to a wedding. I didn't have the time to contact Bushtec or wait for a replacement.
 
Reply
Old Jun 13, 2011 | 05:38 PM
  #5  
Moe55's Avatar
Moe55
Supporter
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2006
Posts: 1,245
Likes: 69
From: Northford, CT
Supporter
Default

Good to hear you caught it and are home safe. Contact Bushtec tell them what happened. From my experience they will take care of you.
The locking latch broke on my trailer. It was my fault, my friend slammed the lid closed and latch broke. We were on a trip 300 miles from home. I called them told them what happened and wanted to buy a new latch. I was told they don't do things that way. Next morning there was a new latch at the hotel no charge with a note to send them the old one when we got home.
 
Reply
Old Jul 17, 2011 | 03:48 PM
  #6  
Fathertime500's Avatar
Fathertime500
Tourer
Joined: Jun 2010
Posts: 485
Likes: 1
From: NW Louisiana
Default

Now that's customer service.....thanks for the story. FT
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Tulsa Rambler
Hacked, Conversions and Trailering
7
Jan 13, 2017 12:51 PM
Fishrrman
Touring Models
8
Sep 17, 2015 02:56 PM
buick455gs
Touring Models
15
Mar 21, 2009 06:07 AM
intruder
Touring Models
2
Jan 24, 2008 03:10 PM
Garrison1383
General Harley Davidson Chat
22
Apr 26, 2006 01:03 PM




All times are GMT -5. The time now is 07:34 AM.

story-0
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-1
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-2
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-3
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-4
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-5
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-6
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-7
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-8
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-9
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE