Ignition/Tuner/ECM/Fuel Injection Need advice on ignition issues? Questions about a tuner? Have questions about a EFI calibration or Fuel Injection? Tips on Engine Diagnostics, how to get codes, and what they mean. Find your answers here.

Throttle body flow restriction?

Thread Tools
 
Search this Thread
 
Old Mar 2, 2026 | 03:02 PM
  #1  
Falkia's Avatar
Falkia
Thread Starter
|
Intermediate
Liked
Joined: Aug 2025
Posts: 29
Likes: 8
From: Sweden
Default Throttle body flow restriction?

Just noticed that the throttle body on my SE110” have some sharp edges from the casting inside.
Can this restrict the flow, any gain in removing these edges?


 
Reply
Old Mar 2, 2026 | 08:31 PM
  #2  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,936
Likes: 8,036
From: poway
Default

Absolutely. Round them, remove that flashing.
 
Reply
Old Mar 3, 2026 | 08:31 AM
  #3  
cobra23's Avatar
cobra23
Road Master
10 Year Member
Liked
Top Answer: 1
Joined: Jun 2013
Posts: 1,058
Likes: 953
From: Sarasota Florida
Default

From my research, porting might give you 1-3 hp, depending on the skill of the person doing the work.
 
Reply
Old Mar 3, 2026 | 08:57 AM
  #4  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,936
Likes: 8,036
From: poway
Default

Originally Posted by cobra23
From my research, porting might give you 1-3 hp, depending on the skill of the person doing the work.
Is that based on only doing the throttle body?
 
Reply
Old Mar 3, 2026 | 09:09 AM
  #5  
bustert's Avatar
bustert
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2008
Posts: 5,072
Likes: 1,006
Default

the newer evo and casting/machining has greatly improved but the older machine actually responded more to the exhaust than the intake due to the short runner and a rougher wall can help atomize the fuel.
also of note is that the intake pulse is not a continuous flow, more on the pulse side. another point is that a slick surface is more likely to coalesce the vapor into droplets, you want twigs not logs. do not get me wrong, depending upon the engine design determines if it is worth while.
 
Reply
Old Mar 3, 2026 | 10:10 AM
  #6  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,936
Likes: 8,036
From: poway
Default

Originally Posted by bustert
the newer evo and casting/machining has greatly improved but the older machine actually responded more to the exhaust than the intake due to the short runner and a rougher wall can help atomize the fuel.
also of note is that the intake pulse is not a continuous flow, more on the pulse side. another point is that a slick surface is more likely to coalesce the vapor into droplets, you want twigs not logs. do not get me wrong, depending upon the engine design determines if it is worth while.
You are talking about polishing.. I agree, not a good idea. Hasn't been done for a long time.. The issue is that that port looks to have a step. Not good. The best thing to do without a flow bench is to make that lip go away and make it a smooth wide radius.. Leave the surface rough with a 80 grit sanding roll to create a boundary layer to keep the flow from tumbling. Sharp edges are not good.
 
Reply
Old Mar 3, 2026 | 12:07 PM
  #7  
Falkia's Avatar
Falkia
Thread Starter
|
Intermediate
Liked
Joined: Aug 2025
Posts: 29
Likes: 8
From: Sweden
Default

Made a custom bent round tool file to reach the edges and smooth it out with 80 grit paper.
Didn’t want to remove too much because it is rather thin material.




 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Glidelyfe
Want To Buy Motorcycles/Parts/Accessories
0
May 5, 2023 10:28 AM
gsxrboy96
Want To Buy Motorcycles/Parts/Accessories
0
Oct 18, 2022 07:32 PM
ELJEFE88
Carburetor Related
0
Mar 21, 2022 09:38 AM
pyuchem
Touring Models
14
Apr 10, 2021 08:50 AM
ije
Sportster Models
0
Apr 14, 2014 07:47 AM




All times are GMT -5. The time now is 06:10 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE