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fuse panel removal

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Old Jan 19, 2009 | 04:07 PM
  #1  
mhughes600's Avatar
mhughes600
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From: delaware
Default fuse panel removal

i have a fxdfse 09 and i need to remove the plastic housing to install a thundermax ecm
it looks like there are two slots to shove a small screwdriver to release the fuseblock but i am hesitant to put too much force on it since the bike is new. looking for any tricks to ease this project.
 
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Old Jan 21, 2009 | 05:21 AM
  #2  
UltraNutZ's Avatar
UltraNutZ
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From: East of the Sun, West of the Moon
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my 09 ultra fuse block simply slipped off just like my 06 roadking did.
 
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Old Jun 12, 2011 | 01:31 PM
  #3  
leafman60's Avatar
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An update just for the record. I recently removed my accessory fuse panel from the fuse caddy of my 09 Dyna. The shop manual is very unclear about this but it's not a big deal once you know what to do.

First of all, the fuse panels do not come out the front side of the caddy. They are released and pushed out the BACK of the caddy assembly. To do this, unbolt the caddy assembly ( two bolts going down through the top under the seat and one bolt sorta in the middle of the caddy. ) Once the caddy is loose from the bike you will be able to fish-out the fuse panel once you push it through the back side of the caddy.

There is a plastic barb on the panel that engages with the caddy casting. Take a small screw driver or object that is FLAT for an inch or two. Insert the screwdriver into the release slot at the bottom of the fuse panel. You have to go in deep, an inch or so, in order release the barb. A regular 1/8-inch-wide screwdriver needs to have it's shank ground-down from the blade back or the round shank of the screwdriver will hang up and not let you go deep enough in the release slot. Once you have a proper tool, push it in until it stops and just twist it to pry up the barb while you push in on the fuse panel. It will release and the panel can be pushed back out the back side of the caddy and then fished-around so you can add wires etc.

To re-install the fuse panel, just line it up from the rear and push it back out towards the face of the caddy assembly.
 
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Old Sep 4, 2011 | 05:58 PM
  #4  
R_W_B's Avatar
R_W_B
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From: Florida
Default Thanks for the post

Thank you so much for posting. This was exactly what I came searching for. I did not have a screwdriver with a small enough shank. I just went and bought the smallest I could find and I 'think' it will work. Otherwise I will grind the shank as you said. Really crazy HD making it so small you have to grind a screwdriver to get in it.
 
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Old Jun 5, 2024 | 02:38 AM
  #5  
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From: illinois
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What about the connector for main fuse? Does it come out It looks like 2 release tabs, but I can't seem to get it to come out. Replacing Main harness on 2005 FXD
 
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Old Jun 5, 2024 | 03:10 AM
  #6  
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Nevermind I got it out, had to get a little aggressive with it but it came out with no damage to tabs.
 
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Old Jun 5, 2024 | 05:47 AM
  #7  
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MURPHCC1
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Man you should take a look at the date of the posts......this one is 13 years old.
Start a new post if ya need info.......
 
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