Ironhead A place to talk about Ironheads.

Headlight blues!!!

Thread Tools
 
Search this Thread
 
Old Jun 12, 2018 | 10:16 AM
  #1  
Jreed1976ironhead's Avatar
Jreed1976ironhead
Thread Starter
|
Stage IV
Joined: Jun 2018
Posts: 4
Likes: 0
From: Kentucky
Default Headlight blues!!!

Dealing with a headlight issue. While driving down the road with the headlight on bright it will shut off. Once it does this you can flip it to Dim and it takes about 30 seconds for it to revive itself. Already installed new voltage regulator and the brushes in the generator look good.any and all advice appreciated.1976 xlch 1000. It's been converted over to kickstart and has the Electra glide style ignition. Thought I'd add that in case it makes a difference.
 

Last edited by Jreed1976ironhead; Jun 12, 2018 at 10:17 AM.
Reply
Old Jun 12, 2018 | 04:21 PM
  #2  
yellowstone kelly's Avatar
yellowstone kelly
Tourer
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2009
Posts: 410
Likes: 127
From: Iowa
Default

When it goes out and you flip it to Dim, does the dim light come on immediately? Or does it not come on for the 30 seconds?
Is the headlight the only light that goes out? Does the taillight stay on?
Depending on the answers to those questions, it sounds like the circuit breaker for the lights might be tripping due to the high current draw of the high beam.
After it sits for a little while, the circuit breaker resets and you're good to go until it trips again.
I've read that circuit breakers can go bad, but I've never had to replace any on my bikes yet.
I don't think the ignition would make any difference to the headlight going out. Ignition and lights should be on different circuits with different circuit breakers.
 
Reply
Old Jun 12, 2018 | 04:32 PM
  #3  
Jreed1976ironhead's Avatar
Jreed1976ironhead
Thread Starter
|
Stage IV
Joined: Jun 2018
Posts: 4
Likes: 0
From: Kentucky
Default

It comes back on after about 30 secondswhen I switch it back to Dim. I'll check out the breaker. Thanks for the quick reply.
 
Reply
Old Jun 12, 2018 | 05:18 PM
  #4  
IronMick's Avatar
IronMick
Stellar HDF Member
Joined: Jun 2008
Posts: 3,179
Likes: 118
From: London, ON Canada
Default

Checking the breaker: with the seat off you can see all of the breakers. You can then hear the click when one of them trips. Also, with a finger tip on a breaker you can feel it heat up and you can feel the click.
 
Reply
Old Jun 12, 2018 | 05:53 PM
  #5  
Jreed1976ironhead's Avatar
Jreed1976ironhead
Thread Starter
|
Stage IV
Joined: Jun 2018
Posts: 4
Likes: 0
From: Kentucky
Default

Will check that out, it's a xlch that's been converted over to electric start. I tore the generator down and everything looked normal except for the seal was missing. I've been chasing this issue for a while. I had to replace the voltage regulator not long ago because it shorted out and the issues started shortly after that. I installed a adjure headlight with the h4 bulb in it and I thought that was the issue at first but I'll check out the circuit breaker.thanks for all the help. I'll keep you posted.
 
Reply
Old Jun 13, 2018 | 06:44 PM
  #6  
sasquatch_38's Avatar
sasquatch_38
Advanced
10 Year Member
Liked
Loved
Joined: Jun 2012
Posts: 70
Likes: 2
From: canada
Default

Circuit breakers,like everything else,get worn,and weak,especially if it has been handling higher curent.
if it is happening going down the road,it's going to be hard to check
.I would just replace it,and see if that cures the issue.
 
Reply
Old Jun 13, 2018 | 06:48 PM
  #7  
Jreed1976ironhead's Avatar
Jreed1976ironhead
Thread Starter
|
Stage IV
Joined: Jun 2018
Posts: 4
Likes: 0
From: Kentucky
Default

I tested the circuit breaker when the light shut off while at a idle. No power on the post that runs to the lights. It was also warm to the touch. Thanks alot guys for pointing me in the right direction. I'm going to keep an extra one in the saddlebags.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
keno
Softail Models
8
Jul 30, 2020 01:00 PM
Kerosene
EVO
8
Sep 21, 2017 02:45 PM
Owtlaw
EVO
7
Jun 9, 2012 01:11 AM
hydrohd2
General Harley Davidson Chat
2
Oct 8, 2007 03:55 PM
XL883R
Ignition/Tuner/ECM/Fuel Injection
5
Apr 4, 2006 12:32 AM




All times are GMT -5. The time now is 07:52 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE