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1977 ironhead starter problem

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Old Jun 3, 2009 | 07:00 PM
  #11  
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sugarplum247
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well said pinion and mick my 76 ive been working on it all winter and so far all summer still havent went for a ride fix one thing just to find another to be fixed but it will go down the road again just not as fast as i wanted
 
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Old Jun 3, 2009 | 07:16 PM
  #12  
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Originally Posted by sugarplum247
well said pinion and mick my 76 ive been working on it all winter and so far all summer still havent went for a ride fix one thing just to find another to be fixed but it will go down the road again just not as fast as i wanted
Yes, my experience is we work on them more that we ride them. At least in the beginning.
To get one running there are always many issues to be addressed.
Especially if a machine has sat for a few years without being started.

To think you are going to get such a machine running with a day or two of work is just plain daydreaming IMHO.

However, once the machine is running smooth and will easily start, the ride time increases greatly. Less work is required outside of checking the valve clearance and points gap every 3 months or so.
I have also formed the opinion over the years that the best thing you can do to keep an ironhead running well is to ride it often, and ride it a lot.......... pg
 
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Old Jun 3, 2009 | 08:34 PM
  #13  
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Default starting 1420

dirtyboy, a couple of things you might want to take into consideration,this bike hasn't ran since being rebuilt be very careful with the starting fluid,too much will rinse the much needed oil off the cylinder walls.once you get it to start you need to break it in correctly.it sounds like the motor is stroked mine is also stroked s&s recomends starting the bike and NOT let it sit there and idle get on it and ride,up and down on the throttle thru the gears ,no lugging the motor and noprolonged cruising for about the first 500 miles.with that said you need to get the bike ready for the road before starting it.your starter problem might be too much compression for the starter. i had to install compression releases in the heads.good luck kick starting it, this is a good way to hurt your ankle or knee


good luck jtmon75
 
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Old Jun 3, 2009 | 09:36 PM
  #14  
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Running a freshly built ironhead is a serious undertaking. It must be broken in correctly. There is lots of information available on this topic. Ignore all the information that applies to automobiles and evolution/aluminum engines. Ignore casual/stupid remarks like "ride it like you stole it". Search out information specifically about breaking in Harley Davidson ironhead engines. Do not run the engine at all until you have researched this topic thoroughly.
 
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Old Jun 3, 2009 | 10:18 PM
  #15  
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Originally Posted by IronMick
Running a freshly built ironhead is a serious undertaking. It must be broken in correctly. There is lots of information available on this topic. Ignore all the information that applies to automobiles and evolution/aluminum engines. Ignore casual/stupid remarks like "ride it like you stole it". Search out information specifically about breaking in Harley Davidson ironhead engines. Do not run the engine at all until you have researched this topic thoroughly.
I'll add my 'Ahem to that bro'............... pg
 
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Old Jun 6, 2009 | 09:27 PM
  #16  
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jtmon75
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Default starting new engine

dirtyboy, i would assume your motor is bored and stroked to make it a 1420. whatever brand of internal componants you have call the manufacturer and talk to the tech line see what they say and call a couple of shops talk to somebody that knows ironheads.i was recently in a local hd dealership getting some gaskets.the guy in front of me needed a oil filter and oil for a 74,the guy behind the counter couldn't tell him where it was located on his bike and they sold him 20w50 hd oil for it(it was in the high 80's that day).a couple of days later the same thing only this guy had a 77 they sold him 20w50(still hot out). the point is do your research somewhere other than an hd dealership.


jtmon75
 
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Old Jun 7, 2009 | 05:45 AM
  #17  
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Originally Posted by piniongear
So, let's start with the most important item first.......
1) Buy yourself a brand new battery and charge it fully.
+1. Borrowing a friend's battery doesn't qualify.

Originally Posted by piniongear
1) The kick starter installation is not going to be a 'plug and play' experience. Look for it to be laced with fit up problems.
+1. Fix the starter. Since I installed electric start I ride my ironhead at least three times as much.
 

Last edited by halmc; Jun 7, 2009 at 05:58 AM.
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