Ironhead A place to talk about Ironheads.

Generator

Thread Tools
 
Search this Thread
 
Old May 5, 2014 | 10:00 PM
  #1  
Harbri's Avatar
Harbri
Thread Starter
|
Advanced
Joined: Oct 2011
Posts: 85
Likes: 0
From: Costa Rica
Default Generator

For some time now my generator light is staying on for about 4 miles of riding and then flikkers and goes off,which it would do normally before if you rev it up a bit,right after starting it..IF i ride every day no problem,but if i dont run it for say a week it will take about 4 to 5 miles of riding before it goes off and starts to charge again,if lite is on no charging.Any ideas? Thanks
 
Reply
Old May 6, 2014 | 05:39 AM
  #2  
IronMick's Avatar
IronMick
Stellar HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2008
Posts: 3,179
Likes: 118
From: London, ON Canada
Default

The brushes may be sticking. Here is a thread on inspection and cleaning ...

Ironhead 1977 generator brush inspection (with details and pics)
http://xlforum.net/vbportal/forums/s...d.php?t=589224

That author did this with the gen still installed on the bike. I would not do that; better IMO to work on the bench.
 
Reply
Old May 6, 2014 | 10:00 PM
  #3  
Harbri's Avatar
Harbri
Thread Starter
|
Advanced
Joined: Oct 2011
Posts: 85
Likes: 0
From: Costa Rica
Default

Thanks Iron Mick,i cleaned them tonight and looks like the lite goes off with a little revs,i,ll have to let it sit for a few days to see what happens.It was dirty .
 
Reply
Old May 7, 2014 | 07:06 AM
  #4  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

the magnets are weak - they are not hi quality stuff to begin with - and as you are riding and the currect is increasing the magnets get rejuvenated finally the field goes totally to ground and the light goes off

as it sits the magnets loose the charge and need voltage to bring them back --
 
Reply
Old May 7, 2014 | 09:57 AM
  #5  
IronMick's Avatar
IronMick
Stellar HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2008
Posts: 3,179
Likes: 118
From: London, ON Canada
Default

Originally Posted by johnjzjz
the magnets are weak ..
Hey John, magnets in a generator? Perhaps you are thinking of an alternator
 
Reply
Old May 7, 2014 | 05:14 PM
  #6  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

Originally Posted by IronMick
Hey John, magnets in a generator? Perhaps you are thinking of an alternator
The field circuit consists of two coils of wire wound around iron poll shoes. The poll shoes are mounted opposed each other on the inside of the generator housing. One end of the coils connects to the A terminal and the other end connects to the F terminal on the generator. The armature is mounted on bearings and held between the poll shoes. When the generator is first built it needs to be polarized. This is done by flowing current through the field coils. This current makes a magnetic field and magnetizes the poll shoes. One shoe will have its north poll facing the armature; the other poll shoes south poll will face the armature. The polarity of the poll shoes will determine the polarity of the out put voltage at the A terminal. When polarizing it is important the make the A terminal more positive than the F terminal. Flowing current the other direction will make the A terminal have a negative voltage.
 
Reply
Old May 7, 2014 | 08:43 PM
  #7  
IronMick's Avatar
IronMick
Stellar HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2008
Posts: 3,179
Likes: 118
From: London, ON Canada
Default

I get that, but there are no magnets in a generator like there are in an alternator?
 
Reply
Old May 7, 2014 | 08:51 PM
  #8  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

Originally Posted by IronMick
I get that, but there are no magnets in a generator like there are in an alternator?


This current makes a magnetic field and magnetizes the poll shoes -


is it not than a magnet -

we are talking about the windings ( pole shoes ) bolted to the generator housing with big screws
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
abbysdad2006
General Topics/Tech Tips
11
Jul 3, 2019 11:14 AM
AMF91
Sportster Models
6
Jun 29, 2012 04:16 PM
MidnitEvil
General Harley Davidson Chat
21
Oct 9, 2009 07:53 PM
SportyPig
Sportster Models
11
Jul 18, 2007 06:25 PM
eriv70
Ignition/Tuner/ECM/Fuel Injection
12
Aug 28, 2006 10:25 PM




All times are GMT -5. The time now is 02:31 AM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE