Grocho, when I was trying to figure out what was what on my 65 Pan that I am working on, the only thing I had to go on was Palmer's 2nd ed on Restoration. Because there was almost zero on 65 models (soon to be corrected with the 3rd ed) I compiled a list for 64 Pan models. Might be some flaws in it but this should give you something you can look at.

1964 Painting and Detail

Cadmium Plated Parts

Motor:

Top motor mount brackets, lower motor mount flexlocs #7775, OHV rocker external oil lines, cylinder base nuts, tappet guide screws, timing gear cover screws, timing plug, oil pump spring caps, oil pump stud tall nuts, oil pressure switch adapter, generator bolts.

Carburetor:

Manifold clamp screws, choke lever, choke rod, choke shaft, choke disc, lever screws, low speed lever bolt, low speed needle ****, high speed needle ****, body plugs, idle hole screw cover, low speed needle lever, float valve cover cap, float bearing screws, carburetor drain plug, bowl lock nut, throttle lever, throttle cable connector #27450-36.

Circuit Breaker Cover:

Cover retainer, base, base retainer clip, shaft housing, control strap #35294-47, and screw #32593-47 and wire clip #9971.

Transmission:

Shift rod, shift rod end, shift rod end bolt, footshift rod nuts #7744, gear shift levers #33660-52 & #34606-52, footshift cover screws #2336, handshift gate bolts, tank handshift lever bolt and nut, top cover screws, vent screw, side cover studs.

Clutch:

Clutch rods, clutch rod ends, clutch rod end bolt and flexloc #7775, booster spring cover, booster cover screw #2751, booster spring eye bolt #38502-52 and adjustor #38674-52, and booster bell crank, shaft and flexloc #7775.

Axle and Wheels:

Spokes, spoke nipples, front axle, sleeve, washer and nuts, rear axle adjusting screws.

Rear Brake:

Hydraulic steel lines.

Front Brake:

Brake control coil clamp screw, brake cable clamp bushing #45033-49, brake hand lever pivot bolt and nut, hand lever bracket clamp #45030-28 and bracket screws, front brake cable tube, adjusting screw and clip, and master cylinder cap.

Fork:

Fork stem nut, tube plug, slider cap studs and flexlocs, slider cap (polished optional), steering damper anchor plate, steel washers, anchor pin and **** tension spring.

Chassis:

Head cone nut, grease fittings steering head bearing cups, shock absorber cam parts and stud nuts, seat post, spark control coil clip #9957 and bracket #56628-54, spark control coil frame clamp screw, spark control clamps #9959 (45) and #56626-49 (BT), inspection and clutch cover screws, primary chain cover screws #1210 and inner chain guard drain pipe.

Fuel and Oil:

Gas line, gas tank crossover line, gas filter, gas shut-off valve, shut off rod, shut off **** screw, shut-off rod seal cap, oil lines and nuts, oil tank cap, oil tank drain plug, oil line nipple #63533-15.

Electrical System:

Spark cable packing nuts, spark cable clip #9970, headlamp body rivets, headlight mounting nut and convex washer, tail lamp lens holder screws and nuts, stop lamp switch screws, stop lamp switch, battery terminal screws and nuts, ground wire frame screw, front fender terminal screw, dash cover left hole plug #71310-38, dash cover center bot washer, instrument panel base, instrument panel mounting bolts, terminal screws, wire clip #9979, and relay base plate #74765-47.

Speedometer:

Body, tripometer reset, tripometer hole cover and cable housing.]

Parkerized Parts

Motor:

Upper and lower motor mount bolts, washers, and nuts (except flexlocs #37775), cylinder base studs, crankcase studs and nuts, crankcase bolt, crankcase drain plug, oil pump studs, oil pump stud nuts #7691, oil pump bolts, and crankcase relief pipe.

Carburetor:

Mounting bolts and carburetor support bracket.

Air Cleaner:

Backing plate, mounting plate bolts and mounting bolt lock plate.

Circuit Breaker:

Base bolts.

Transmission:

Starter pedal plate, starter spring stud, starter arm shaft #33096-54, handshift rod end lock nut #7752, handshift rod end bolt nut #7752, footshift bracket, footshift cover srcew #2236, transmission shifter cam shift lever, transmission mounting studs and nuts, mounting plate, mounting plate bolts, adjusting bolt, filler plug.

Clutch:

Foot clutch pedal, foot clutch pedal bracket, foot clutch spider washer, foot clutch shaft washer #36913-41, clutch release arm, release arm shaft and clutch booster U-bolt.

Axle:

Rear axle, sleeve, collar, spacer and nuts.

Wheel:

Star covers and star cover screws

Rear Brake:

Pedal bracket, brake drum socket screws, wheel cylinder bolts, and backing plate and anchor nut.

Front Brake:

Fork bracket pinch bolts, slider drain plug and steering damper spider washer (Sidecar)

Chassis:

Crankcase guard #24490-36, swingarm pivot bolt and lock, shock washer studs, complete jiffy stand (except spring), floorboard studs, bolts and nuts, seat mounting studs, bolt and spacers, seat T pivot bolt and nut, seat clevis pin #51918-29, seat clevis pin spring #51920-29, throttle control bracket and screw #56605-49, throttle control clip #9983, front fender mounting hardware, rear chain guard bolts, exhaust port clamp bolt and exhaust clamps.

Fuel and Oil:

Oil tank base plate, rear chain oiler clamps, rear chain oiler line, and chain oiler screws.

Electrical System:

Generator frame bolts and nuts.

Speedometer:

Clamps

Accessories:

Windshield clamp bolts, spacers and nuts, and all unmentioned nuts bolts, washers, lock washers, spacers and screws.

Sidecar:

Body mounting hardware, frame mounts and hardware, axle and nuts, leaf spring U-bolts, shackles, step bolt, footrest and mounting hardware, fender mounting hardware, recoil strap brackets, and spare tire mounting hardware.

Chrome Plated Parts:

Pushrod covers, shift gate and lever, fork top cover and filler plugs, shock absorber covers, luggage rack and mounting nuts, handlebars, grip plug front fender side trim and tip, Duo-Guide name plates, rear fender supports and mounting hardware, exhaust flex covers, S & Y exhaust pipes, tank name plates with white paint shield, chrome lettering and black paint background, gas caps, gas shut-off ****, generator end cover (optional), headlamp bezel, tail lamp door, dash cover center bolt, ignition coil cover, speedometer bezel, fender and sidecar lamp covers and mirror #91873-47.

Zinc Plated Parts

Oil pressure switch and neutral switch.

Plastic Parts

Red tail lamp lens.

Standard Color Painted Parts

Fenders, rear fender hinge bolts and nuts, gas tanks, instrument panel cover (chrome optional), tail lamp body, sidecar body and fender, sidecar front and rear body supports.

Black Painted Parts

*Optionally available in chrome through a package or individually

Carburetor:

Body (dull).

Transmission:

Kick starter arm, kick starter spring, foot clutch release spring, foot clutch bearing cover, and clutch booster spring cover.

Wheels:

Rims* and hubs.

Brake:

Drums, rear backing plate, brake shoe springs, brake return spring, and hydraulic hose clamp.

Fork:

Fork brackets.

Chassis:

Frame, swing arm, footboards, jiffy stand spring, saddle pan, safety guards, seat T, handlebar clamp #56104-52, outer and inner primary chain covers, primary inspection plate*, primary clutch cover*, rear chain guard, mufflers and muffler clamps.

Fuel and Oil:

Tank top strip, oil tank and oil tank drain plug.

Electrical:

Generator steel body, ends, and brush cover, battery cover, license bracket, terminal box, and voltage regulator cover.

Accessories:

Leg shields, leg shield brackets, windshield frame, windshield molding, windshield frame clamps, and windshield spring guard.

Sidecar:

Frame, leaf springs, windshield frame and arms, brake backing plate and drum, spare tire carrier and recoil springs.

Silver Painted Parts

Cylinders, oil pump bodies, master and wheel cylinders, and exhaust pipes (except BT S & Y pipes).

Stainless Steel Parts

Air cleaner cover, foot-shift dust shield and slider covers (optional), shock absorber cover clamps, exhaust port clamps, sidecar body top and side trim pieces, and sidecar fender trim.

Natural Finished Parts

Aluminum rocker covers and heads, rocker cover D-ring, tappet blocks, crankcase gear cover, manifold, carburetor bowl, tarter cover, transmission case, transmission top cover, transmission filler plug, front brake lever and bracket, front brake backing plate and polished sliders, steering damper **** (sidecar), polished handlebar clamp cover

(optional), polished left and right headlight housing (optional), speedometer drive housing, sidecar step and sidecar spare tire carrier spinner.

 

WOW, Panz we are going to start calling you BP IV

 

Nice scooter! I have a 64 as well, and I'm currently (slowly) getting it put back together. Not going completely stock, but it will look pretty stock when I'm done. Love the DuoGlide!!

 

What you do when you cannot ride for a year due to two right knee surgeries.

 

WOW Panz thanks for the information. Much more than I expected, I am very grateful. Will start working my way through the list.

scott

 

It is rumoured that there is a HD Factory Archive department which can send you all the stuff your bike came with if provided with VIN

 

Palmer's 2nd edition is where I got my information from. And having recently received his 3rd edition I made the same type of detailed list for my 65.

 

Panz4ever Howzit,
Really, I am not familiar with Palmer's and Google does not pick it up either, have you got a better description for me please. I am totally interested in sourcing this info.
Many thanks,
Kelvin

 

The bible:

http://www.howtorestoreyourharleydavidson.com/

Bruce Palmer III

 

Kelvin I see you are on another continent so shipping will not be cheap. That said, it is the best money you will ever spend.

You have a very nicer piece of history, and I would bet that you do not have to do much work to get it totally correct (if that is the direction you are headed).