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81 FXS Timing Question

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Old Mar 27, 2021 | 04:04 PM
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Default 81 FXS Timing Question

Hey all.
Happy spring.
I'm re-installing an Ultima ignition. The bike hasn't run since the fall. I have timing plug and plugs out. I followed the supplied instructions and the bike will start but backfires largely out of the front cylinder and runs rough. My bike has single lower dot and vertical line for timing marks. I've been using the vertical line as my mark since the instructions call for TDC on the front cylinder.

I believe I'm on the front compression stroke. I can see the rear piston is down and the intake valve open. Is this correct? Thinking maybe I have 2 problems - carb and timing, but need to get the ignition installed correctly before moving on.

Thanks
Nick
 
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Old Mar 27, 2021 | 05:49 PM
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From: la la land jerzey
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Use a drinking straw and rotate the engine till the straw stops moving up look in the window - take a 3/8 piece of rubber hose stick it on the plug hole and blow if it has resistance your firing on the front and what’s ever is in the window is TDC
 
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Old Mar 27, 2021 | 08:34 PM
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From: Masshole
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Line and low dot should be low dot TDC, early style. Not sure what you've done to the bike so this may not be relevant but how's your pushrod adjustment?

 
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Old Mar 28, 2021 | 02:33 PM
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Originally Posted by johnjzjz
Use a drinking straw and rotate the engine till the straw stops moving up look in the window - take a 3/8 piece of rubber hose stick it on the plug hole and blow if it has resistance your firing on the front and what’s ever is in the window is TDC
Thanks John.
I did what you suggested and turns out I had it right. The vertical line is TDC. That being said, I followed the instructions to set the static timing again, and tried getting it running. It starts but will not stay running and backfires from the front cylinder. I drained the fuel in the tanks and put fresh fuel in. I also quickly cleaned out the carb and jets. I finally ended up running the battery down.

If the module is almost all the way to the left, does that mean the timing is retarded? Not sure where to go from here. This is supposed to be the easy shiz..
Thanks

 
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Old Mar 28, 2021 | 04:54 PM
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From: Masshole
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How can that be? You said you have line and low dot fly wheels. If that is the case then low dot right side is TDC. The picture I posted above is from the fsm, yours is the left 2 pictures. #1 lower left picture.
 
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Old Mar 28, 2021 | 04:57 PM
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From: la la land jerzey
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You could have a fouled spark plug
 
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Old Mar 28, 2021 | 06:35 PM
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Originally Posted by johnjzjz
You could have a fouled spark plug
John, plugs aren't fouled. I'll try another set for good measure.
 
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Old Mar 28, 2021 | 06:48 PM
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Originally Posted by chopper_man
How can that be? You said you have line and low dot fly wheels. If that is the case then low dot right side is TDC. The picture I posted above is from the fsm, yours is the left 2 pictures. #1 lower left picture.
I have the FSM and asked the same question. When moving the crankshaft by turning the rear wheel CCW, I see the low dot first, then line. I even watched the piston move with a bore camera - when it got to TDC, the line was dead center in the inspection hole.
 
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Old Mar 28, 2021 | 10:12 PM
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Are you single fire or dual fire? If Single Fire do you have the coil wired properly?
Also are you rotating the engine with the rear tire or kicker. If using the rear tire you should be rotating the tire the way the bike drives; the marks in the timing window should be going from the rear of the bike to the front.
 
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Old Mar 29, 2021 | 05:58 AM
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From: la la land jerzey
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I am no convinced you have the front cylinder on the mark when its firing

i know i know - but 100 times i have been told they were and the bike showed up and they were not
 
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