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76 FLH kicker not started since 2003

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Old Jun 15, 2021 | 06:39 PM
  #11  
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I've never done a total bike rebuild before but I've worked on several so I'll toss my opinion in.

When I work on something like this bike, I fix things by "system". For example, the carb likely needs a rebuild. So; you also clean the tank, service the petcock, and replace the fuel line. Now the entire fuel system is clean, rebuilt, checked, adjusted, etc. You're done with it and ready to move on.

I also think the first place to start is the engine. if there is some catastrophic failure of the engine, anything you did prior to that might be for nothing. Get the engine and fuel system ready to go and you can at least start the engine. Once you are happy with that, work on the transmission, tires, brakes, wheel bearings, etc.

A real professional would probably strip the whole thing down to just a naked frame and build it back from there.

Good luck and post up a bunch of progress pics.


carl
 
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Old Jun 15, 2021 | 06:56 PM
  #12  
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Originally Posted by carlgrover
I've never done a total bike rebuild before but I've worked on several so I'll toss my opinion in.

When I work on something like this bike, I fix things by "system". For example, the carb likely needs a rebuild. So; you also clean the tank, service the petcock, and replace the fuel line. Now the entire fuel system is clean, rebuilt, checked, adjusted, etc. You're done with it and ready to move on.

I also think the first place to start is the engine. if there is some catastrophic failure of the engine, anything you did prior to that might be for nothing. Get the engine and fuel system ready to go and you can at least start the engine. Once you are happy with that, work on the transmission, tires, brakes, wheel bearings, etc.

A real professional would probably strip the whole thing down to just a naked frame and build it back from there.

Good luck and post up a bunch of progress pics.


carl
tks Carl

Engine was fine . BIL just stopped using it.
I lime your idea of a system .... I'm known to try and do 100's of things at once which can lead to lots of time wasting.

What I will do ( from your suggestion ) is actually write up a to-do list in some sort of order.

hell , I might even post it , for reference and critique.

 
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Old Jun 15, 2021 | 07:36 PM
  #13  
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The VIN on the motor looks like it starts with 9D - that would indicate it was originally an FXE-1200. What happened in the last 45 years is anyone's guess. Does the frame VIN match?
 
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Old Jun 15, 2021 | 08:05 PM
  #14  
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I wouldn't jump on tires right away, i would do fluids, gas tank and carb could be a job! Unrusting a tank is a chore. Id consider getting the motor running for morale then see where you need to go.
 
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Old Jun 15, 2021 | 08:22 PM
  #15  
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Originally Posted by Joe12RK
The VIN on the motor looks like it starts with 9D - that would indicate it was originally an FXE-1200. What happened in the last 45 years is anyone's guess. Does the frame VIN match?
ha ! Tks for that. I had been looking for the engine number ....

I assume frame number stamped / raised on head of frame ? Once I find I will be sure to advise.

 
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Old Jun 15, 2021 | 08:38 PM
  #16  
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Originally Posted by w0m
ha ! Tks for that. I had been looking for the engine number ....

I assume frame number stamped / raised on head of frame ? Once I find I will be sure to advise.
Yes there is a 3/4x2" rectangular boss on the right side of the head forging where the number is stamped. It lines up with the downtube.
 
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Old Jun 15, 2021 | 09:00 PM
  #17  
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Originally Posted by Joe12RK
Yes there is a 3/4x2" rectangular boss on the right side of the head forging where the number is stamped. It lines up with the downtube.
found. it is pretty hard to work out but appears to start with a 9H which matches with the FLH Police Special speedo

 
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Old Jun 16, 2021 | 02:41 PM
  #18  
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From: la la land jerzey
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Re look at your pictures the 9D is plain to see on the engine dont know what the frame has you did not picture it
 
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Old Jun 19, 2021 | 02:36 AM
  #19  
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its a rainy day here in Sydney so good time to get bike on blocks , and start pulling apart.

Lazer focus on getting mtr running before attacking the other issues.

poor picture but this is the frame number ...... well at least you cab make out the "9"




Carby details .... Any thoughts on this type ? I am planning to find a refurb kit for this.



As an aside , does the plug going into the rear cylinder come form the top hole . Neither were connected .



Inside tanks there is just some very light and patchy surface rust. I intend using vinegar and hoping that is enough.

as I have left it for a well earned beer





 
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Old Jun 19, 2021 | 05:47 AM
  #20  
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Its a dual fire system so plug location to coil with points does not matter
 
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