Shovelhead A place to talk about Shovelheads.

Brake system & proper fluid

Thread Tools
 
Search this Thread
 
Old Jan 19, 2011 | 10:49 AM
  #11  
d_slat's Avatar
d_slat
Road Warrior
Joined: Aug 2008
Posts: 1,306
Likes: 865
From: Sheboygan, WI
Default

Originally Posted by 5hands5
Thanks all of you for the great advice! I will be running DOT 5 throughout.
good call. You can put dot5 in a system that would take dot3 or 4 as long as you flush all of the old fluid out and don't mix, but if you put dot3 or dot4 in a dot 5 system, it can deteriorate the seals. I'd run dot5 and be on the safe side, plus dot5 won't ruin your paint if it somehow gets on it!
 
Reply
Old Jan 19, 2011 | 08:00 PM
  #12  
Navy Mustang's Avatar
Navy Mustang
Road Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2009
Posts: 986
Likes: 333
From: Las Vegas, NV
Default

My 1980 Shovel calls for DOT 5. Guess that stuff's been around for quite awhile. I heard the '10 and up Harleys are using DOT 4 again.
 
Reply
Old Jan 19, 2011 | 10:07 PM
  #13  
j1mmy's Avatar
j1mmy
Elite HDF Member
Joined: Dec 2009
Posts: 4,598
Likes: 14
From: navarre ohio
Default

dot 3 and 4 are mineral oil,they absorb water and boil when brakes get hot.4 has a higher boil point then 3.dot 5 is silicone it doesn't absorb water.nothing different in systems,you can use any of the three but you cant mix them..it turns to Jello and plugs everything up..the labels on the parts are just to try to idiot proof everything.makes it more confusing on custom work
 
Reply
Old Jan 20, 2011 | 10:22 AM
  #14  
d_slat's Avatar
d_slat
Road Warrior
Joined: Aug 2008
Posts: 1,306
Likes: 865
From: Sheboygan, WI
Default

Originally Posted by j1mmy
nothing different in systems,you can use any of the three.the labels on the parts are just to try to idiot proof everything.makes it more confusing on custom work
I would disagree with this. I have personally seen seals fail in brand new parts because dot3 fluid was put in a dot5 system. The seals used in a part for a dot 5 system aren't required to be compatible with mineral oil. I'm not saying that they all aren't, but they don't need to be, so it's up to the mfgr as to what they put in there. They may be the same, but they may not. Either way, if you put dot 3 in and have parts that call for dot 5 only, you take the risk, and if they aren't compatible with mineral oil, you will lose function of your brakes. Again, I am not disagreeing that most of they time you may be right, but I am saying that I have seen the results of the opposite.
 
Reply
Old Jan 21, 2011 | 01:32 AM
  #15  
IronGear's Avatar
IronGear
Tourer
Joined: Apr 2010
Posts: 293
Likes: 7
Default

Originally Posted by 5hands5
Thanks Hammer!
I would not thank him too much.
He is completely wrong.
You have to use dot 4 style with the ABS systems.
 
Reply
Old Jan 21, 2011 | 01:35 AM
  #16  
IronGear's Avatar
IronGear
Tourer
Joined: Apr 2010
Posts: 293
Likes: 7
Default

Originally Posted by 48pan
The difference is just in the make up of the fluids. The material of the o-rings is the same for both systems. You just don't want to mix them. I run a Wagner-Lockheed master with the banana clip rear and use DOT 5. Denatured alcohol is a good source to clean brake system fluid FYI.
The composition of the "rubber" is not the same in both systems.
That is entirely wrong.
Dot 5 systems must be sealed, and that is frequently done by means of a diaphragm.
You would be ill advised to run dot 5 in any "open" type reservoir.
 
Reply
Old Jan 21, 2011 | 01:39 AM
  #17  
IronGear's Avatar
IronGear
Tourer
Joined: Apr 2010
Posts: 293
Likes: 7
Default

Originally Posted by j1mmy
dot 3 and 4 are mineral oil,they absorb water and boil when brakes get hot.4 has a higher boil point then 3.dot 5 is silicone it doesn't absorb water.nothing different in systems,you can use any of the three but you cant mix them..it turns to Jello and plugs everything up..the labels on the parts are just to try to idiot proof everything.makes it more confusing on custom work
You can mix all the dot 4 and 5 you like, but you will never see any jelly.
It is the degraded mineral content of the "rubber" component in a dot 4 system that can react with dot 5 and form "yukky stuff".
No old worn system, no gunk.
This is all pretty well known by mechanics. Or should be, anyhow.
 
Reply
Old Jan 21, 2011 | 01:44 AM
  #18  
IronGear's Avatar
IronGear
Tourer
Joined: Apr 2010
Posts: 293
Likes: 7
Default

Originally Posted by d_slat
I would disagree with this. I have personally seen seals fail in brand new parts because dot3 fluid was put in a dot5 system. The seals used in a part for a dot 5 system aren't required to be compatible with mineral oil. I'm not saying that they all aren't, but they don't need to be, so it's up to the mfgr as to what they put in there. They may be the same, but they may not. Either way, if you put dot 3 in and have parts that call for dot 5 only, you take the risk, and if they aren't compatible with mineral oil, you will lose function of your brakes. Again, I am not disagreeing that most of they time you may be right, but I am saying that I have seen the results of the opposite.
My eyes must be playing up. This post actually makes sense, and is accurate.
Typically, dot 5 has no impact on (what I am going to call) dot 4 components, but dependent on the dot 5 "rubber"(they are not rubber) components, dot 4 can certainly degrade them prematurely, and even cause outright failure.
This is a thread about brakes, and some of the advice that has been given could easily cause death.
Scary.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jan 21, 2011 | 08:48 AM
  #19  
scottfisher's Avatar
scottfisher
Road Captain
Joined: Oct 2010
Posts: 566
Likes: 3
From: rural ontario
Default

Originally Posted by IronGear
My eyes must be playing up. This post actually makes sense, and is accurate.
Typically, dot 5 has no impact on (what I am going to call) dot 4 components, but dependent on the dot 5 "rubber"(they are not rubber) components, dot 4 can certainly degrade them prematurely, and even cause outright failure.
This is a thread about brakes, and some of the advice that has been given could easily cause death.
Scary.

+2
 
Reply
Old Jan 21, 2011 | 08:43 PM
  #20  
Steelhammer's Avatar
Steelhammer
Cruiser
Joined: Jul 2010
Posts: 118
Likes: 0
From: USA
Default

Originally Posted by IronGear
I would not thank him too much.
He is completely wrong.
You have to use dot 4 style with the ABS systems.
Ya, that was the wrong info on the Dot 5 for ABS systems, but that information came from the dealership parts guy, go figure. I only stated what he told me and it was the wrong info. Hopefully everyone here does more research on any given ifo here, nobody's a expert.


 
Reply



All times are GMT -5. The time now is 09:50 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE