Kicker return, NOT

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May 9, 2014 | 10:11 AM

Mickey D

Thread Starter

Road Master

Joined: Feb 2012

Posts: 806

Likes: 1

From: Carquinez Straights - Northern CA

Kicker return, (fixed). Another issue!

I picked up an '81 FXS with a kicker. I'm having an issue with the kicker pedal/lever returning. The spring is new, and when I remove the spring the lever feels free, but has some drag on the return stroke.
Rotary style (cow pie) 4 speed transmission.

Any suggestions on what to look into?

Thanks,

Last edited by Mickey D; May 10, 2014 at 09:50 AM. Reason: another issue

May 9, 2014 | 11:20 AM

AJSHOVEL

Seasoned HDF Member

Joined: Jul 2012

Posts: 9,510

Likes: 13,800

From: Pa.

You sure you have enough tension on the spring? Might have to rotate it some.

May 10, 2014 | 09:27 AM

Mickey D

Thread Starter

Road Master

Joined: Feb 2012

Posts: 806

Likes: 1

From: Carquinez Straights - Northern CA

Found the problem. Someone changed the bushings and didn't ream or hone to fit the shaft. That's fixed now.

Another problem, not getting enough throw in the clutch release rod to release the pressure plate enough. Getting clutch drag when lever pulled all the way in.
Yes, clutch and cable are adjusted properly!
This was happening when I purchased the bike, reason for getting it at a great price.
I changed the drive blocks in the basket, new clutch and plates, pressure plate is not warped. It doesn't appear the the release rod is pushing the pressure plate far enough.

This is a rotary top (cow pie) tranny, with an aftermarket belt primary. Wondering if someone swapped parts or something. Could the rod not be long enough?