Shovelhead A place to talk about Shovelheads.

How did this happen?

Thread Tools
 
Search this Thread
 
Old Jun 9, 2014 | 10:13 PM
  #1  
DanMan1's Avatar
DanMan1
Thread Starter
|
Advanced
Joined: May 2013
Posts: 63
Likes: 2
From: AZ
Default How did this happen?

I noticed my left side rear highway bar broken a few weeks ago and checked the right side. No issues. then today I notice the right side is broken. How does this happen?How did this happen?-20140609_200450.jpg
 
Reply
Old Jun 10, 2014 | 12:11 AM
  #2  
FilthyLucre's Avatar
FilthyLucre
Road Master
15 Year Member
Joined: Jun 2008
Posts: 1,078
Likes: 39
From: NW Florida
Default

I've had the welds break but never where yours did. I had problems with one set not fitting correctly without a lot of force. I made spacers to make up the difference. Also was the exhaust pipes or muffler making contact during shock movement?
 
Reply
Old Jun 10, 2014 | 07:01 AM
  #3  
DanMan1's Avatar
DanMan1
Thread Starter
|
Advanced
Joined: May 2013
Posts: 63
Likes: 2
From: AZ
Default

Not that I am aware of
 
Reply
Old Jun 10, 2014 | 08:29 AM
  #4  
Joe12RK's Avatar
Joe12RK
Seasoned HDF Member
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Jun 2012
Posts: 6,159
Likes: 2,567
From: CT/FL
Default

I'd say whoever installed them had to force one of the ends to make them fit. That plus vibration = cracks.
 
Reply
Old Jun 10, 2014 | 09:32 AM
  #5  
panz4ever's Avatar
panz4ever
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2005
Posts: 7,499
Likes: 3,717
From: Santa Klaus County, Cali
Default

Well, they attach to the frame on both mounting points so couple of thoughts...

Are they the stock crash bars or aftermarket? If aftermarket perhaps they were not properly made (wrong angles at some point)

At the bottom mounting point there is one part of the crash bar that comes real close to the swing arm. Any chance they were making contact with the swing arm?

Your pic shows only the crash bar. Do you have the saddlebag bars attached to the crash bars? If so the right and left sides are connected by a piece that sits under the rear fender. Excessive vibration + too tight parts fitment.

Left side broke a week prior. Did you replace it with a new one? If you did not and have the saddlebag guard rails I could see the stress + vibration taking out the right crash bar.

Lastly, any chance the frame could be cracked on the rear down tube that connects the upper and lower part of the frame?
 
Reply
Old Jun 10, 2014 | 08:53 PM
  #6  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

any chance the frame could be cracked on the rear down tube that connects the upper and lower part of the frame?

that was my first thought
 
Reply
Old Jun 10, 2014 | 09:04 PM
  #7  
RANGER73's Avatar
RANGER73
Club Member
Veteran: Army
Joined: Sep 2010
Posts: 15,435
Likes: 7,127
From: Beyond Fucital
Default

Poor quality? Made in China. They have poor quality steel.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Rat Trap
Sportster Models
54
Apr 6, 2017 04:15 PM
Greatsteaks
Audio Systems
48
Apr 10, 2016 09:34 PM
Dew Me
Touring Models
11
Aug 24, 2013 11:52 AM
LarryLives
Touring Models
45
Oct 10, 2012 02:48 PM
Scott FXSTI
Exhaust System Topics
9
Apr 10, 2006 12:08 PM




All times are GMT -5. The time now is 03:48 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE