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Finally ... bought my 1st Shovelhead

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Old Jul 2, 2014 | 08:41 PM
  #11  
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Originally Posted by YeOldeStonecat
Great bike, good luck with her. Always dug the black w/red pinstripes.

based on that last picture, now's the time to pull the rocker box tops and polish 'em up. Yank the heads and get some new gaskets under all. I think I have pics in my garage of mine last years when I got her...the heads were super ugly...got a decent polish on 'em with a few hours of elbow grease.
Compared to the EVO rocker box covers I am familiar with, the covers on this shovel are far more rough / coarse. What’s the best way to clean the covers up, and should they polish to a smooth finish?

Heads were removed and new gaskets installed a few years back. So if good results are proved from the compression test I may just leave the heads be for now.
 
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Old Jul 7, 2014 | 12:37 PM
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There a lot of ways to do it and folks have thier favorites. I'm not a fan of wearing out my hands with wadded up pieces of neverdull, using stuff that effects painted parts or anything that takes forever to get results. For me, Flitz metal polish and a soft buffing wheel, made all the aluminum on my Iron head and Evo's glisten with the least amount of time and agravation.
 
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Old Jul 7, 2014 | 12:57 PM
  #13  
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Originally Posted by run1fsr
Compared to the EVO rocker box covers I am familiar with, the covers on this shovel are far more rough / coarse. What’s the best way to clean the covers up, and should they polish to a smooth finish?

Heads were removed and new gaskets installed a few years back. So if good results are proved from the compression test I may just leave the heads be for now.

BEST way would be to remove them, and have them professionally polished.
Polished aluminum is very nice.
Scott
 
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Old Jul 7, 2014 | 01:08 PM
  #14  
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Originally Posted by Hillsidecycle.com
BEST way would be to remove them, and have them professionally polished.
Polished aluminum is very nice.
Scott
They polish up nice ... be careful if you're thinking of chroming them ... the covers are prone to have "acne" ( for want of a better term ) and unless the chromer takes his time they'll look poor, real poor ... chrome also retains more heat ...
 
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Old Jul 8, 2014 | 08:41 PM
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Thank you for the rocker box polishing tips.

FYI - Performed a compression test this evening … dismal results. 50 psi front and 80 psi rear. Needs to come apart.
 
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Old Jul 9, 2014 | 10:48 AM
  #16  
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before you pull it apart squirt oil in the cylinders to see if it comes up. also check your pushrod adjustment.

The best way to polish aluminum is by cleaning them up with fine sandpaper - 320 or 400 depending on how rough they are, then 600. Then hit them with a polishing wheel and rouge. All that stuff is available at harbor freight pretty cheap and it lasts long enough for a hobbiest. Final polish with Mothers or something like that.
 

Last edited by Joe12RK; Jul 9, 2014 at 10:51 AM.
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Old Jul 9, 2014 | 02:41 PM
  #17  
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Originally Posted by run1fsr
Compared to the EVO rocker box covers I am familiar with, the covers on this shovel are far more rough / coarse. What’s the best way to clean the covers up, and should they polish to a smooth finish?
Mine were horrible...looked like were on the bottom of the ocean for 50 years. Used a brass wire wheel on the drill....and then went to emery paper by hand, and then polish (any metal polish paste of your choice) with cloth wheel on the drill. Didn't take long, end result was very good. Still looks great a year later.
 
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Old Jul 10, 2014 | 06:40 AM
  #18  
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Originally Posted by Joe12RK
before you pull it apart squirt oil in the cylinders to see if it comes up. also check your pushrod adjustment.
Thanks for that tip regarding push rod adjustment. The HD service manual suggests using a Push Rod Adjustment Gauge. The steps I’ve read on this site tend to explain otherwise. Do I need the adjustment gauge?

Not sure if the cam and push rods are stock, as the seller did not know. Hopefully I can determine this once the covers are raised to expose the lifters.

Also wound up with a large puddle of oil under the bike after the initial compressor test. That was a surprise, as the bike had just a few drips sitting on my lift the past few weeks, and did not leak when I had her running before. Oil was pouring from a breather strapped to the frame below the engine. My carburetor was completely off for the compression test, but do not suspect that had anything to do with it.
 
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Old Jul 10, 2014 | 07:56 AM
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This is the cheapest gauge you can find around:
http://www.ebay.com/itm/191097473408...%3AMEBIDX%3AIT

Pucking oil after the bike's been sitting is normal
 
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Old Jul 20, 2014 | 03:05 PM
  #20  
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Difficult to start and runs rough? Yup it's a shovel!
Just needs some T.L.C. Have fun with her!!
 
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