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Advice on a '96 Sportster

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Old Apr 6, 2018 | 02:45 PM
  #61  
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Originally Posted by craigthecarpenter
I ran some tests to see what's what and this is what I found.

My battery will charge to just over 13 V and has no problem starting the bike.

The battery voltage drops when the engine is running so I checked the stator numbers.

Nothing is grounded out on the stator and it is showing .4 ohms which should be good.
Idle I am getting 20ish volts AC and with a little gas it is showing 40ish volts AC.

The charge wire from the regulator to the battery is fine.

The voltage out of the regulator is bouncing between 3 and 6 volts. Not good.

So I ordered a regulator.

I have settled on jetting for the S&S Super E. .025 Intermediate and .064 Main
I rode the bike yesterday with the same main jet and one size larger intermediate and felt that I had to turn the mix screw too far lean.
If I have issues after this then I might have an intake leak or something.

Craig
Good deal!

It's a good idea to check for leaks before you re-jet.
 
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Old Apr 6, 2018 | 03:24 PM
  #62  
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Default Re-jetting

Originally Posted by TStephen
Good deal!

It's a good idea to check for leaks before you re-jet.

Re-jetting my intermediate was needed. I left the main as it was.

All the the seals were new. The intake manifold is dead center.

Fingers crossed.
 
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Old Apr 6, 2018 | 09:28 PM
  #63  
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Originally Posted by TStephen
Good deal!

It's a good idea to check for leaks before you re-jet.

You were right. There was a leak. The first set of seals I used were black and had a shorter fatter shape than the other set I bought. Problem solved.
And due to blind luck and good fortune the jetting was perfect. I made sure to use some seal safe grease on all the seals this time.

Craig

 
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Old Apr 7, 2018 | 12:05 AM
  #64  
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I'm glad you discovered the issue. 😊
I only said what I did because I have experienced an intake leak myself. They can be tricky to get sealed properly.
 
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Old Apr 7, 2018 | 04:00 PM
  #65  
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Default

Almost Done.


 
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Old Apr 7, 2018 | 09:17 PM
  #66  
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Originally Posted by craigthecarpenter
Almost Done.

Kudos on nice work. It looks fast just sitting there. Puttin' the sport back in the ol' Sporty.
 
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Old Apr 7, 2018 | 11:36 PM
  #67  
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Originally Posted by underwhelmd
Kudos on nice work. It looks fast just sitting there. Puttin' the sport back in the ol' Sporty.

Thanks.

 
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Old Apr 8, 2018 | 11:36 PM
  #68  
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Default A couple more photos.

Spent a little more tome working on the bike tonight. Trying to get the wheels and pulleys aligned.

Took a few more pictures to share. She's a skinny little thang.

From behind.
From the front.
Craig
 
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Old Apr 10, 2018 | 11:43 AM
  #69  
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My wife finds the sound of the Harley Tracker to be obnoxious. I kind of agree. There is an edginess that is off putting.
So I just became aware of the existence of this Exhaust. Any opinions on the look? I'm asking because this is not my forever bike and I will sell it at some point.



Craig
 
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Old Apr 10, 2018 | 03:33 PM
  #70  
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Originally Posted by craigthecarpenter
My wife finds the sound of the Harley Tracker to be obnoxious. I kind of agree. There is an edginess that is off putting.
So I just became aware of the existence of this Exhaust. Any opinions on the look? I'm asking because this is not my forever bike and I will sell it at some point.



Craig
I personally think it looks like a big can of **** on a pipe, but I'm not paying for it.
 
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