Engine Mechanical Topics Discussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.

Twin Cam 88 Wont Idle

Thread Tools
 
Search this Thread
 
Old May 17, 2026 | 10:13 AM
  #1  
captng1's Avatar
captng1
Thread Starter
|
Novice
5 Year Member
Joined: Mar 2020
Posts: 16
Likes: 4
From: Ft. Lauderdale FL
Default Twin Cam 88 Wont Idle

Hi All,
My 2002 FLSTC with a Twin Cam 88 won't idle and backfires when decelerating. I opened up the carb bowl and it was clean and the low speed jet looked OK. Any ideas? I assume maybe a vacuum leak on the intake but from where? The seal around the carb was very tight. I recently removed the front exhaust pipe to check the cam chain tensioners and put it back together with the same exhaust doughnut. It does not appear to be leaking exhaust and if it is it may cause a backfire, but I don't think it would have anything to do with not idling properly. Your thoughts?
Thanks
 
Reply
Old May 17, 2026 | 12:56 PM
  #2  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,925
Likes: 8,027
From: poway
Default

Leaky petcock vacuum line.
Leaky manifold to head seals.
leaky map sensor seal.
Has the idle fuel adjuster plug been removed? Bike is 24 years old. It might need cleaning.
 
Reply
Old May 19, 2026 | 09:07 AM
  #3  
captng1's Avatar
captng1
Thread Starter
|
Novice
5 Year Member
Joined: Mar 2020
Posts: 16
Likes: 4
From: Ft. Lauderdale FL
Default

Thanks Max Headflow,
Yes, the idle air adjuster plug has been removed. I just recently replaced my petcock. Perhaps that is the culprit and there is a vacuum leak? The ends appear to be on the nipples pretty well. Is the best way to check for a leak to start the bike and spray some WD40 around the end connections and listen for change in RPM's? The bike won't really idle, but I can crack the throttle a little to keep it running or pull out the choke some. This is a carbureted bike, not injected..
Thanks
 
Reply
Old May 19, 2026 | 09:18 AM
  #4  
Jackie Paper's Avatar
Jackie Paper
Seasoned HDF Member
15 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Mar 2010
Posts: 38,592
Likes: 6,435
From: Honah Lee
Default

What did the back chain tensioner look like? Were the tensioners orange in color?

Did this start with in one ride after any work you did? Maybe even a fill up at a gas station

I put a thin piece of paper held with needle nose pliers to inspect any exhaust replacement for leaks.

Check the plug for the vacuum outlet you took off the old vacuum petcock.

Replace sparkplugs. Ohm check wires and mist them in a dark garage and check for insulation leaks.

Propain check for air leaks.

Go here only after simple...
 

Last edited by Jackie Paper; May 19, 2026 at 10:31 AM.
Reply
Old May 19, 2026 | 09:32 AM
  #5  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,925
Likes: 8,027
From: poway
Default

Originally Posted by captng1
Thanks Max Headflow,
Yes, the idle air adjuster plug has been removed. I just recently replaced my petcock. Perhaps that is the culprit and there is a vacuum leak? The ends appear to be on the nipples pretty well. Is the best way to check for a leak to start the bike and spray some WD40 around the end connections and listen for change in RPM's? The bike won't really idle, but I can crack the throttle a little to keep it running or pull out the choke some. This is a carbureted bike, not injected..
Thanks
With that, I'd say the pilot fuel system is still plugged.
 
Reply
Old May 19, 2026 | 10:21 AM
  #6  
captng1's Avatar
captng1
Thread Starter
|
Novice
5 Year Member
Joined: Mar 2020
Posts: 16
Likes: 4
From: Ft. Lauderdale FL
Default

Thanks Max Headflow,
Being that I just changed the fuel petcock and it did not have this problem prior to, I am suspect of a vacuum leak. I will try and check for that first before getting into the fuel pilot system. I did drop the bowl on the carb and check the low speed jet and it appeared to be clear...
 
Reply
Old May 19, 2026 | 10:27 AM
  #7  
captng1's Avatar
captng1
Thread Starter
|
Novice
5 Year Member
Joined: Mar 2020
Posts: 16
Likes: 4
From: Ft. Lauderdale FL
Default

Thanks Jackie Paper,
The chain tensioner pads were not to bad. A little bit of pitting but not grooved very deep. I do need to change them however. yes, they were orange. (I assume original) Yes , this problem started after changing the petcock. I assume it is probably a vacuum leak although the hose on the nipple at both ends (petcock and carb) appear to be secure. May need to pull the hose out and check for any cracking? Aside from propane, I guess I can spray WD40 around the ends of the vacuum hose and carb mounting seals to check for difference in RPMS while running..
 
Reply
Old May 19, 2026 | 10:40 AM
  #8  
Jackie Paper's Avatar
Jackie Paper
Seasoned HDF Member
15 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Mar 2010
Posts: 38,592
Likes: 6,435
From: Honah Lee
Default

Go easy with the WD40. Like carburetor cleaner, it leaves the liquid, over spraying could catch fire.

And obviously, you need to be careful with propain.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old May 19, 2026 | 10:47 AM
  #9  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,925
Likes: 8,027
From: poway
Default

Originally Posted by captng1
Thanks Max Headflow,
Being that I just changed the fuel petcock and it did not have this problem prior to, I am suspect of a vacuum leak. I will try and check for that first before getting into the fuel pilot system. I did drop the bowl on the carb and check the low speed jet and it appeared to be clear...
Did you try to adjust the idle mixture? You can pill the screw, spring, and there may be a washer/ o ring. Blast it with a little Berryman's and compressed air.
 
Reply
Old May 25, 2026 | 12:41 PM
  #10  
captng1's Avatar
captng1
Thread Starter
|
Novice
5 Year Member
Joined: Mar 2020
Posts: 16
Likes: 4
From: Ft. Lauderdale FL
Default

Thanks Max Headflow,
I did take out the air mixture screw and clean it. After installing it still has the same problem. After thinking about it, I recalled I removed the front exhaust pipe to inspect my cam chain tensioners and am now suspect of an exhaust leak. I installed the pipe with a new crush gasket but think it is still leaking. Some guys say torque them and others say just tighten to feel. Not sure what is the best method but I just tightened them equally to feel. It has been difficult up to now to leak check it as it has been very breezy where I live and I have no room in my garage. Have to wait for a calm day...
 
Reply



All times are GMT -5. The time now is 03:52 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE