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Looking at the first picture, the o-ring has been cut "off center" from it not being installed squarely which caused the leak. But I do agree, ethanol is awful on older rubber fuel lines and o-rings.
I probably cut it disconnecting the fuel line a few times then by trying to pry it out with the paper clip. I'm in the search for a dental pick.
Harley-Davidson motorcycles are engineered, designed, and manufactured to run 10% ethanol fuel. On EFI motors the ECM comes from the factory set for 10% ethanol. All o-rings, gaskets, seals and other components that come in contact with fuel are manufactured from materials designed to be used with ethanol fuels.
It is ridiculous on its face to state that using fuel the motor is designed to use damages the motor.
Maybe for your pretty new 2015, but can you guarantee that is the case for my 2008? Ethanol wasn't distributed nation wide in 2008.
However, I do agree that the OP's blame for his current predicament is probably unwarranted.
Then please explain to me how my sending unit starts dribbling fuel on it's own without provocation? I did disconnect the fuel line AFTER it started leaking 3-4 times in an effort to figure out why it was leaking and then completely butchered it with the paperclip removing it. But, it was the big gas spot on my rear cylinder that had me disconnecting it to begin with. Say what you will, but o-rings just don't give without provocation.
Then please explain to me how my sending unit starts dribbling fuel on it's own without provocation? I did disconnect the fuel line AFTER it started leaking 3-4 times in an effort to figure out why it was leaking and then completely butchered it with the paperclip removing it. But, it was the big gas spot on my rear cylinder that had me disconnecting it to begin with. Say what you will, but o-rings just don't give without provocation.
Originally you didn't state that you tried several times to re-seat the connection. That could account for the damaged ( torn ) o-ring. I stated "unwarranted" because of the damaged ( torn ) o-ring. There is no doubt, as I stated earlier and BlueRavern took umbrage with, that ethanol is crap pure and simple. So, it would seem as you stated earlier that it ( ethanol ) could be/is the culprit.
Well, Regardless of my (or anybody else's) opinions on ethanol fuel, I can't believe the theory that the o-rings simply degraded in composition due to engine vibration. There is a lot of rubber in these motors that would be falling apart by that logic. I will say that since the bike was repainted, that the o-ring could have been damaged prior. But, be it ethanol fuel, engine vibration, or a combination of both, it sucks that;
A) HD considers this problem a "non-serviceable part" and,
B) This is even a problem to contend with! All over a couple .50 o-rings.
The problem with NON-ethanol gas is the Feds have mandated "oxygenated" components in gasoline nation wide. So.......... if they do not use Ethanol (pushed and federally subsidized in pricing to make it cheap enough), then they MUST use something else that does still have oxygen in the chemical. It used to be MTBE, then that was banned, and now I understand that some are using acetone or another of the ketone family of chemicals.
The current O-rings are made to take the ethanol up to nearly 25pct if I remember right, but acetone and other longer ketone molecules will still eat them up... so I stick to ethanol gas. Better the devil you know than the devil you don't know for me.
As to the energy in ethanol vs other natural gasoline components.... thats what your EFI computer is monitoring dozens of times per second. It just puts an extra drop or two into the cylinder if it detects not enough energy coming out of the previous cylinder firing... MUCH faster than I just typed that.
Well, Regardless of my (or anybody else's) opinions on ethanol fuel, I can't believe the theory that the o-rings simply degraded in composition due to engine vibration. There is a lot of rubber in these motors that would be falling apart by that logic. I will say that since the bike was repainted, that the o-ring could have been damaged prior. But, be it ethanol fuel, engine vibration, or a combination of both, it sucks that;
A) HD considers this problem a "non-serviceable part" and,
B) This is even a problem to contend with! All over a couple .50 o-rings.
It takes more time and energy to tear a phone book in half than it does to tear a single sheet of paper in half.
No offense but can you provide any documentation that "ethanol is Bad Juju"?
I've been hearing this for years but have seen no studies that back up the claim.
If someone can produce any type of significant evidence that ethanol harms engines I'll love to see that.
Before people start slamming me; I'm not saying it's not bad for engines, I'm just saying I've never seen any evidence that it is.
"racerkvn" .. It's obvious that Blueraven isn't receptive to the countless articles ( reference the google link that I provided and he "shunned" ) regarding the pitfalls of ethanol. His response is to dismiss it all as "whatever"
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