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Old May 13, 2017 | 05:53 PM
  #1  
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cneal761
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From: Fort Smith, AR
Default Electrical Issue

I need some assistance!! I have an '07 Softail Deluxe and last November we took a spill. In the process of repair, the guy doing the work obtained and painted the wrong front fender for my deluxe...I now have a fender tip light. A couple weeks ago I picked up the wiring to hook it up and did so by running the wiring to the two-wire plug under the fuel tank. Easy enough...right?? Well, now my headlight and my spots don't work but the tip light does. I have I have checked with a multimeter and have no power (12v) on the yellow (low beam) or the white (high beam) wires of the 4-wire plug coming from the battery. Of course, the orange/white has 12v on it. I have checked continuity on all fuses thinking that may be the issue, but all checked good. I looked up in the forum and checked the relays...feeling them "click", so I assume they are good. It appears I have developed a dead short somewhere, but where?? What would be the next place to check, because I'm lost!! What could have happened?? Please help!! Thanks!!
 
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Old May 13, 2017 | 07:45 PM
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gtmalone
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Check that all of the connectors are connected. Maybe something came loose with the work. The lighting circuit would not be on a relay - fuse only.

Do you have a wiring diagram for your scooter?
 
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Old May 13, 2017 | 09:21 PM
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cneal761
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I have checked all the connectors in the area I have been working, but they are few.

Yes, I have the wiring diagram, thats what showed me where the plug in was for the tip light.
 
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Old May 14, 2017 | 05:21 PM
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did you check the main connector under the tank. it may have come loose or a loose wire in the connector. I don't have the schematic in frt of me but the hi/low switch should control a relay to control the power to the the lamp. the switch on the handle bar is too small to handle the amp load a headlamp requires.
 
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Old May 14, 2017 | 05:38 PM
  #5  
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Tampa Fatboy
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Two wire plug under the tank? Without a schematic in front of me I'm wonder just what that two wire plug is. It has a negative return?
 
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Old May 15, 2017 | 10:52 AM
  #6  
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nhrider1
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From: Londonderry, NH
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Originally Posted by cneal761
I need some assistance!! I have an '07 Softail Deluxe and last November we took a spill. In the process of repair, the guy doing the work obtained and painted the wrong front fender for my deluxe...I now have a fender tip light. A couple weeks ago I picked up the wiring to hook it up and did so by running the wiring to the two-wire plug under the fuel tank. Easy enough...right?? Well, now my headlight and my spots don't work but the tip light does. I have I have checked with a multimeter and have no power (12v) on the yellow (low beam) or the white (high beam) wires of the 4-wire plug coming from the battery. Of course, the orange/white has 12v on it. I have checked continuity on all fuses thinking that may be the issue, but all checked good. I looked up in the forum and checked the relays...feeling them "click", so I assume they are good. It appears I have developed a dead short somewhere, but where?? What would be the next place to check, because I'm lost!! What could have happened?? Please help!! Thanks!!
A dead short would take out the fuse...so I don't think that's the problem.

I suspect you have a problem with the ground. Try running a ground from the front forks to the chassis, it may have been removed during the repair and not replaced.

It's easy to check with a VOM. Look for continuity between the front forks ( or headlight shell) and the chassis, or measure voltage from the Hi/Low beam to the forks and again from Hi/Low beam to chassis ground. That will Identify a ground problem.

HD generally runs a ground strap from chassis to the front forks.
 

Last edited by nhrider1; May 15, 2017 at 10:54 AM.
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