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2003 Fat Boy will Crank but not Start

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Old Jul 9, 2017 | 06:25 PM
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Default 2003 Fat Boy will Crank but not Start

(I posted this over in the electrical section as well, but figured I ask you all over here as well). So I am having problems with starting my bike. I am at a loss. The bike was running fine for months, and now, it cranks and turns over but will NOT start. I turn the ignition to on, fuel pump cycles, I hit start, and then it cranks but will not start. It is a 2003 FLSTFI (Fuel Injected model). Any suggestions as to what may be the cause? Thanks.



 

Last edited by rastajacob; Jul 9, 2017 at 06:40 PM.
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Old Jul 9, 2017 | 07:45 PM
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kill switch in RUN position??
 
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Old Jul 9, 2017 | 08:36 PM
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Yes, Kill Switch in RUN position. The Fuel Pump wouldn't kick on on my bike if the switch wasn't in the RUN position.
 
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Old Jul 9, 2017 | 09:03 PM
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I would try to narrow down the cause. a lil squirt of starter fluid in the throttle body and see if she pops off. or pull a plug and ground it to see if you get spark when you crank it.
 
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Old Jul 9, 2017 | 10:22 PM
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Id say it's probably sensor related , if you have no spark. The staring fluid is a great way to check for spark.
If you have no spark I'd check the crank sensor and bank angle sensor. Then lastly the tsm and coil.
On second thought it could be the main switch too, I'd give that a good clean. Hope this helps.
 
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Old Jul 9, 2017 | 11:25 PM
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Try to start it while fuel pump is pressurizing and yellow light is still on. If it starts it could be fuel pressure issue.
 
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Old Jul 9, 2017 | 11:42 PM
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Fuel pump works. You can hear it in the video. Run switch is on because cuz bike is cranking.

I noticed the gas light was on... do you have gas...?

if you do, engine only needs 3 things to start: gas, air, and spark.

easiest test is spark. 1. Pull off spark plug boot. 2. Take spark plug out with wrench or socket. 3. Put spark plug back into boot and ground to engine fin. (If you don't ground you become ground and you can die). 4. Have someone start the bike while holding spark plug to engine fin and see if you have spark. If you do it's not spark.
 
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Old Jul 9, 2017 | 11:51 PM
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Originally Posted by Jchaiyo
Fuel pump works. You can hear it in the video. Run switch is on because cuz bike is cranking.
Yeah fuel pump works but is there a fuel leak inside the tank? The point of my test was to rule it out. When the fuel pump is pressurizing, it is pushing fuel. It's during that time that he should try to start it. Because once the pump stops, if there's a leak or pin hole in one of the fuel lines or bad pressure regulator, etc...fuel pressure will drop. Easy test
 
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Old Jul 10, 2017 | 01:10 AM
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Originally Posted by Jchaiyo
Fuel pump works. You can hear it in the video. Run switch is on because cuz bike is cranking.

I noticed the gas light was on... do you have gas...?

if you do, engine only needs 3 things to start: gas, air, and spark.

easiest test is spark. 1. Pull off spark plug boot. 2. Take spark plug out with wrench or socket. 3. Put spark plug back into boot and ground to engine fin. (If you don't ground you become ground and you can die). 4. Have someone start the bike while holding spark plug to engine fin and see if you have spark. If you do it's not spark.
You can die!....? Maybe if you're on a pace maker...
 
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Old Jul 10, 2017 | 03:33 PM
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Originally Posted by baloot-boy
Yeah fuel pump works but is there a fuel leak inside the tank? The point of my test was to rule it out. When the fuel pump is pressurizing, it is pushing fuel. It's during that time that he should try to start it. Because once the pump stops, if there's a leak or pin hole in one of the fuel lines or bad pressure regulator, etc...fuel pressure will drop. Easy test

actually you make a point. Easy way to test this is open your gas cap and put your ear to the tank and listen for a pissing noise. If your decent with your hands, remove the dash and pull the fuel pump and run it to see if it's leaking. Remember always use a service manual!
 
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