Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Stuck bolt broke off

Thread Tools
 
Search this Thread
 
Old Mar 24, 2018 | 08:25 PM
  #11  
moparnut72's Avatar
moparnut72
Tourer
Joined: Jan 2016
Posts: 485
Likes: 84
From: Quincy, Ca
Default

What ever you do don't break that extractor off in that bolt. If you do you will be taking to a welder to take it out.
kk
 
Reply
Old Mar 24, 2018 | 08:31 PM
  #12  
QC's Avatar
QC
Seasoned HDF Member
10 Year Member
Liked
Loved
Top Answer: 1
Joined: Mar 2012
Posts: 100,455
Likes: 19,811
From: Centennial, CO
Default

I'm not sure where that bolt hole is, honestly. Can you get the fender and anything else that might be in the way removed so you can get a straight shot at it? That will help immensely in the process.
 
Reply
Old Mar 24, 2018 | 08:33 PM
  #13  
kel03's Avatar
kel03
Seasoned HDF Member
Joined: Dec 2009
Posts: 17,684
Likes: 6,062
From: Niagara, Ontario, Canada
Default

Drill you're hole straight and true, tap in your easy out. See if you can apply a bit of heat around the bolt also. And do your magic, hope it works.
 
Reply
Old Mar 24, 2018 | 08:46 PM
  #14  
Jackie Paper's Avatar
Jackie Paper
Seasoned HDF Member
Community Builder
Community Influencer
Liked
Top Answer: 1
Joined: Mar 2010
Posts: 38,528
Likes: 6,407
From: Honah Lee
Default

Heat. No type of liquid wrench or PB Blaster affects loctite. Lot of fastners use permeant grade loctite on them. Foot peg brackets, rotors, suspension parts. Usual, a impact will bring them out with out breaking them with not using heat. Heat is hard to work with around paint and chrome. The impact does usually damage fastner head and you will need a new bolt but not this nightmare. For some reason, using a socket and breaker bar leans on them unlike the true twisting of an impact. Not having proper tools creates nightmares trying to work on Harley's

Make you a sheet metal shield to protect paint or probably powder coat. Now with a MapGas torch or even better, acellitine, (forget propane) hit the bolt red.
Now, use PB Blaster. Soak ever few hours for a day.
More then likely, you will be able to take a small chisel and tap a little slot and the use a blunt tool and a small hammer to walk stud out.
 

Last edited by Jackie Paper; Mar 24, 2018 at 08:54 PM.
Reply
Old Mar 24, 2018 | 09:00 PM
  #15  
matte's Avatar
matte
Thread Starter
|
Stellar HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2006
Posts: 2,925
Likes: 948
From: Texas
Default

Originally Posted by RIPSAW
Heat. No type of liquid wrench or PB Blaster affects loctite. Lot of fastners use permeant grade loctite on them. Foot peg brackets, rotors, suspension parts. Usual, a impact will bring them out with out breaking them with not using heat. Heat is hard to work with around paint and chrome. The impact does usually damage fastner head and you will need a new bolt but not this nightmare. For some reason, using a socket and breaker bar leans on them unlike the true twisting of an impact. Not having proper tools creates nightmares trying to work on Harley's

Make you a sheet metal shield to protect paint or probably powder coat. Now with a MapGas torch or even better, acellitine, (forget propane) hit the bolt red.
Now, use PB Blaster. Soak ever few hours for a day.
More then likely, you will be able to take a small chisel and tap a little slot and the use a blunt tool and a small hammer to walk stud out.
No locktite on that. Thread went off track without realizing it and I gave it a good hard wrench. I'll get it good and hot and letting some PB Blaster sit on it overnight.
 
Reply
Old Mar 24, 2018 | 09:02 PM
  #16  
matte's Avatar
matte
Thread Starter
|
Stellar HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2006
Posts: 2,925
Likes: 948
From: Texas
Default

Originally Posted by QC
I'm not sure where that bolt hole is, honestly. Can you get the fender and anything else that might be in the way removed so you can get a straight shot at it? That will help immensely in the process.
Bolt hole is on the back of the swingarm (its a breakout). There's a wide to narrow end where the narrow side is threaded. Maybe about 1 inch in total.
 
Reply
Old Mar 24, 2018 | 09:07 PM
  #17  
kel03's Avatar
kel03
Seasoned HDF Member
Joined: Dec 2009
Posts: 17,684
Likes: 6,062
From: Niagara, Ontario, Canada
Default

Originally Posted by RIPSAW
Heat. No type of liquid wrench or PB Blaster affects loctite. Lot of fastners use permeant grade loctite on them. Foot peg brackets, rotors, suspension parts. Usual, a impact will bring them out with out breaking them with not using heat. Heat is hard to work with around paint and chrome. The impact does usually damage fastner head and you will need a new bolt but not this nightmare. For some reason, using a socket and breaker bar leans on them unlike the true twisting of an impact. Not having proper tools creates nightmares trying to work on Harley's

Make you a sheet metal shield to protect paint or probably powder coat. Now with a MapGas torch or even better, acellitine, (forget propane) hit the bolt red.
Now, use PB Blaster. Soak ever few hours for a day.
More then likely, you will be able to take a small chisel and tap a little slot and the use a blunt tool and a small hammer to walk stud out.
DON"T HEAT the bolt red, it's expand it in the threads ! Heat around the bolt, and yes, try not to damage painted areas. Drill your hole first, put in your easy out, or what ever you call it, put in some form of penetrant, then heat the area around it, but not enough to make the bolt you're trying to get out, you'd be defeating the purpose of heat. Good luck.
 
Reply
Old Mar 25, 2018 | 07:10 AM
  #18  
just plain john's Avatar
just plain john
Grand HDF Member
10 Year Member
Liked
Loved
Joined: Nov 2012
Posts: 3,784
Likes: 100
From: Pasadena TX
Default

Be sure to run a tap through that hole before you try and run another bolt through it
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Mar 25, 2018 | 10:25 AM
  #19  
matte's Avatar
matte
Thread Starter
|
Stellar HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2006
Posts: 2,925
Likes: 948
From: Texas
Default

Yeah the ez out won't grab enough to pull it. It grips, grace s little, then slips. Looks like I'll be drilling and tapping.
 
Reply
Old Mar 25, 2018 | 11:04 AM
  #20  
Ed Ramberger's Avatar
Ed Ramberger
Grand HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2015
Posts: 3,583
Likes: 1,211
From: Then Wisconsin, now North Carolina
Default

If you are going to drill use a reverse drill bit and do not use a tap - if you need to clean up the threads use a thread chaser.

Taps cut new threads, chasers clean them/straighten them up.
 
Reply



All times are GMT -5. The time now is 07:29 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE