Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Stuck bolt broke off

Thread Tools
 
Search this Thread
 
Old Mar 25, 2018 | 11:15 AM
  #21  
matte's Avatar
matte
Thread Starter
|
Stellar HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2006
Posts: 2,925
Likes: 948
From: Texas
Default

Originally Posted by Ed Ramberger
If you are going to drill use a reverse drill bit and do not use a tap - if you need to clean up the threads use a thread chaser.

Taps cut new threads, chasers clean them/straighten them up.
that's some good info. It's only about a quarter inch of thread that's affected. So will make sure I do that.
 
Reply
Old Mar 25, 2018 | 11:18 AM
  #22  
moparnut72's Avatar
moparnut72
Tourer
Joined: Jan 2016
Posts: 485
Likes: 84
From: Quincy, Ca
Default

I agree on the reverse (left handed) drill. Easy outs really are not the best way to go. They actually expand the bolt or stud and make it tighter in the hole making the stud harder to remove. McMaster Carr will have one and they have a quick turn around.
kk
 
Reply
Old Mar 25, 2018 | 11:18 AM
  #23  
Ed Ramberger's Avatar
Ed Ramberger
Grand HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2015
Posts: 3,583
Likes: 1,211
From: Then Wisconsin, now North Carolina
Default

If you could access the backside of the hole - if it isn’t blind - that would be where to start the thread chaser
 
Reply
Old Mar 26, 2018 | 08:02 AM
  #24  
matte's Avatar
matte
Thread Starter
|
Stellar HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2006
Posts: 2,925
Likes: 948
From: Texas
Default

Drill appears to be a no go. Gonna try to go the nut welding route this week. right and left hand bits don't seem to be making any progress.
 
Reply
Old Mar 26, 2018 | 08:11 AM
  #25  
Serdvd6's Avatar
Serdvd6
Tourer
5 Year Member
Photogenic
Liked
Loved
Joined: Oct 2017
Posts: 273
Likes: 50
From: Stow, Ohio
Default

Good Luck!


 
Reply
Old Mar 26, 2018 | 08:15 AM
  #26  
Rick03's Avatar
Rick03
1st Gear
Joined: Mar 2018
Posts: 5
Likes: 0
From: Western PA
Default Good luck, hope it comes out easy

I would use pb or if you can get kroil penetrating fluid it's much better. Vise grips and wiggle back an forth to try an free it up
 
Reply
Old Mar 26, 2018 | 09:55 AM
  #27  
TeaRunner's Avatar
TeaRunner
Road Master
Joined: Nov 2014
Posts: 1,072
Likes: 212
From: Alabama
Default

Sacrificing a chicken or goat to Odin never hurts either.
 
Reply
Old Mar 27, 2018 | 07:48 PM
  #28  
Ed Ramberger's Avatar
Ed Ramberger
Grand HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2015
Posts: 3,583
Likes: 1,211
From: Then Wisconsin, now North Carolina
Default

Ironically today at work I had to extract a left threaded bolt that someone had tightened until it broke because they thought lefty meant loosey in all situations.

Because it was reverse threaded, a normal drill bit was what I needed to use. By the time I saw it, an attempt had been made with a larger drill bit and it was off center. I showed the tech how to start with a very small diameter and re-centered and drilled. Then step to one larger and then on the third bit it caught and spun it right out. Gotta love it when it works like that.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Apr 3, 2018 | 07:49 AM
  #29  
matte's Avatar
matte
Thread Starter
|
Stellar HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2006
Posts: 2,925
Likes: 948
From: Texas
Default

Well after a rough weekend of trying to drill that sucker out, we broke through and realized we were way off center and we're going into the threading and body. Thankfully I found a replacement Swing arm online for 135 shipped. Expensive lesson but cheaper than a brand new swingarm are 900 bucks.
 
Reply
Old Apr 3, 2018 | 08:59 AM
  #30  
Bluraven's Avatar
Bluraven
Grand HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2012
Posts: 3,971
Likes: 901
From: Omaha
Default

Originally Posted by matte
Thankfully I found a replacement Swing arm online for 135 shipped.
That's exactly where I was at.

Before I embarked on trying to get my broken shock mount bolt out I did some shopping and found a swing arm online for around $150.
So I figure other than $150 I didn't have anything else to lose so I just went for it.

I didn't try to the welded nut method, but I did try the backwards drill bits which didn't work.
The easy-out worked so I got off cheaply.

Glad you're getting it back together.

Ride Safe...
 

Last edited by Bluraven; Apr 3, 2018 at 09:01 AM.
Reply



All times are GMT -5. The time now is 11:36 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE