Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

No shock removal lowering kit woes!

Thread Tools
 
Search this Thread
 
Old Oct 26, 2021 | 08:48 PM
  #1  
Kinamyen's Avatar
Kinamyen
Thread Starter
|
Intermediate
Joined: Dec 2020
Posts: 29
Likes: 16
From: Columbia SC
Default No shock removal lowering kit woes!

My step father just bought an 05 Night Train and he got a lowering kit similar to this one: https://www.legendarycycles.com/prod...2-complete-kit
The left side went on no issues, but when tightening the the last bolt and grommet on the right side, instead of pulling the shock through the frame it pulls the grommet into the frame as if the shock is locked in a compressed state. I have never seen a shock lock up in the compressed position. I did remove the grommet and place a steel washer there to extend the shock and then try again but it compressed the grommet into the frame again.

So my question is there something we did accidently to make it super hard to extend the shock or has it malfunctioned?
 
Reply
Old Oct 27, 2021 | 09:00 AM
  #2  
hattitude's Avatar
hattitude
Seasoned HDF Member
15 Year Member
Community Builder
Community Favorite
Top Answer: 10
Joined: Sep 2008
Posts: 14,140
Likes: 11,207
From: San Diego, CA
Default

Originally Posted by Kinamyen
My step father just bought an 05 Night Train and he got a lowering kit similar to this one: https://www.legendarycycles.com/prod...2-complete-kit
The left side went on no issues, but when tightening the the last bolt and grommet on the right side, instead of pulling the shock through the frame it pulls the grommet into the frame as if the shock is locked in a compressed state. I have never seen a shock lock up in the compressed position. I did remove the grommet and place a steel washer there to extend the shock and then try again but it compressed the grommet into the frame again.

So my question is there something we did accidently to make it super hard to extend the shock or has it malfunctioned?
That is a strange issue. Like you, it's one I've never heard of before...

You just bought the bike... So two things spring to mind. The second one is more likely, I believe, than the first one... but....

Since the softail shocks rest in a compressed position and work in extension... I guess it's possible that if the bike was sitting for a prolonged length of time, something in the shock could have frozen up..???

It is also possible that bike was jacked up and the jack pushed on the shock body and bent it....??? So inspect the shock closely to see if it has been tweaked. They sell rubber bumpers for the bottom frame rails, to use when you jack up the bike. The rear runner of a floor jack will push on the body of the shock, which protrudes a little below the frame rails, when the bike is raised on the jack.

FWIW... I have used a J&S jack on my 2003 softail a few times without using the bumpers, with no issues. Once, I actually saw the "flex" of the jack body while raising it on a floor jack, so I bought the bumpers. I have been using them when jacking my softails for many years now..

Here's a pic of the rear pair of rubber bumper protecting my softail shocks, while I was using a scissor jack on my lift table.



Here's a pic of my Heritage on my J&S floor jack. If you look closely, you can see the orange pads on the frame rails, front & rear. They keep the bike raised about an inch on the runners of the jack, to protect the shocks from the rear runner. You use them front & back, when using a floor jack, to keep the bike level..







At this point, I would probably pull the shock, or leave it in place and pull the other shock, to see if I could "work" the shock. Just to see if it will go into extension, and the amount of effort that takes. If it feels real stiff, or hard to move, I would then test the other shock for a comparison.

Good luck, let us know what you find..
 

Last edited by hattitude; Oct 27, 2021 at 09:06 AM.
Reply
Old Oct 27, 2021 | 05:10 PM
  #3  
Tall Timber's Avatar
Tall Timber
Road Warrior
Joined: Aug 2012
Posts: 1,363
Likes: 427
From: Yarra Ranges, Victoria, Australia
Default

Possibly the shock compressed and the end piece (thats usually held in with a retaining clip) wedged further along.

If something is “Cheap and easy” one of the 2 is usually a lie.
 
Reply
Old Oct 31, 2021 | 08:40 PM
  #4  
Kinamyen's Avatar
Kinamyen
Thread Starter
|
Intermediate
Joined: Dec 2020
Posts: 29
Likes: 16
From: Columbia SC
Default

Where did you get the pads?
 
Reply
Old Oct 31, 2021 | 08:42 PM
  #5  
Kinamyen's Avatar
Kinamyen
Thread Starter
|
Intermediate
Joined: Dec 2020
Posts: 29
Likes: 16
From: Columbia SC
Default

Originally Posted by hattitude
That is a strange issue. Like you, it's one I've never heard of before...

You just bought the bike... So two things spring to mind. The second one is more likely, I believe, than the first one... but....

Since the softail shocks rest in a compressed position and work in extension... I guess it's possible that if the bike was sitting for a prolonged length of time, something in the shock could have frozen up..???

It is also possible that bike was jacked up and the jack pushed on the shock body and bent it....??? So inspect the shock closely to see if it has been tweaked. They sell rubber bumpers for the bottom frame rails, to use when you jack up the bike. The rear runner of a floor jack will push on the body of the shock, which protrudes a little below the frame rails, when the bike is raised on the jack.

FWIW... I have used a J&S jack on my 2003 softail a few times without using the bumpers, with no issues. Once, I actually saw the "flex" of the jack body while raising it on a floor jack, so I bought the bumpers. I have been using them when jacking my softails for many years now..

Here's a pic of the rear pair of rubber bumper protecting my softail shocks, while I was using a scissor jack on my lift table.



Here's a pic of my Heritage on my J&S floor jack. If you look closely, you can see the orange pads on the frame rails, front & rear. They keep the bike raised about an inch on the runners of the jack, to protect the shocks from the rear runner. You use them front & back, when using a floor jack, to keep the bike level..







At this point, I would probably pull the shock, or leave it in place and pull the other shock, to see if I could "work" the shock. Just to see if it will go into extension, and the amount of effort that takes. If it feels real stiff, or hard to move, I would then test the other shock for a comparison.

Good luck, let us know what you find..
I think this may be the issue. Where do you get the pads?
 
Reply
Old Nov 1, 2021 | 09:08 AM
  #6  
hattitude's Avatar
hattitude
Seasoned HDF Member
15 Year Member
Community Builder
Community Favorite
Top Answer: 10
Joined: Sep 2008
Posts: 14,140
Likes: 11,207
From: San Diego, CA
Default

Originally Posted by Kinamyen
I think this may be the issue. Where do you get the pads?

They are a Harley part #94675-99

https://www.surdyke.com/PartsMain.as...aning%20Stands

It's been awhile, but I always thought there were 4 of them. Looking at the part number on Surdke.com, apparently there were only two and I cut them in half so each side would fit the width of my J&S jack. I know I trimmed a notch in the rear ones, so they would fit back farther on the frame rails to keep the bike centered/balanced...
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Elfrey
Softail Models
21
Apr 11, 2012 06:01 PM
cbky71
Dyna Glide Models
9
Jan 4, 2012 09:08 AM
sbryant
Softail Models
3
Oct 19, 2009 07:10 PM
mad1ben2
Frame/Suspension/Front End/Brakes
1
Sep 26, 2007 11:11 AM
CLL375
Softail Models
5
Apr 23, 2007 10:02 PM




All times are GMT -5. The time now is 08:02 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE