Cutting Fatboy windshield
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Road Master
Joined: Sep 2007
Posts: 944
Likes: 12
From: New York
Cutting Fatboy windshield
MY friend has decided to add HD aux prem lighting Light bar to his Fat Boy but dealer states the HD windshield he has will not fit with it..He ownly use the windshield for long rides
1 Do we cut the windshield so it does fit have been told not hard to do
2 Can we order just the windshield itself no hardware use existing mounts
any advise would be greatley appreciated
Joe Dolci
1 Do we cut the windshield so it does fit have been told not hard to do
2 Can we order just the windshield itself no hardware use existing mounts
any advise would be greatley appreciated
Joe Dolci
Road Warrior
Joined: Sep 2009
Posts: 1,257
Likes: 2
From: Gastonia, NC
I've cut a lot of windshields. #1 use a lot of masking tape. Cover more than the area you will be working in. #2. Draw your line and double check it. #3. Cut with hand held jig saw to within about 1/8 inch of your line. #4. Work it the rest of the way down with a sander. You'll get good results this way. Make sure the blade in the saw is fine enough to not cause cracks but good enough not to just melt the lexan.
Club Member
Joined: May 2007
Posts: 145,895
Likes: 821
From: 40 miles Northeast of Indy..
I used a Roto-Zip to cut mine down, just tape her off and it will go through like cutting butter....
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The guy I bought my '02 FXST from included a lexan windscreen which he had cut down a couple inches so he could see over the top of it. Looks okay and works, but I've noticed under the right light I can see faint discoloration (delamination?) a couple inches or so down from where the cut was made. Maybe the way he had it cut. I'll probably replace it with a non-cut windscreen at some point.
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