Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

quick football A/C insert question

Thread Tools
 
Search this Thread
 
Old Mar 5, 2011 | 08:46 PM
  #1  
Sgt_Jim's Avatar
Sgt_Jim
Thread Starter
|
Stellar HDF Member
Joined: Feb 2011
Posts: 3,048
Likes: 3
From: Central Jersey
Default quick football A/C insert question

The inserts in the football cover.. are the back of them flat?

I want to get rid of the football cover, but keep the "96 Cubic Inches Fatboy" insert..i know it comes off with a little heat and some love, but I dont know if it's tapered at all or what the back looks like and i dont want to rip it off to find out and end up ruining what i have..

basically this is what i want to do:




https://www.hdforums.com/forum/7443796-post46.html

the guy basically took a 6" 'plumbers stainless steel cleanout cover' and glued the insert onto it and bolted it on..and i think that's awesome. yeah.
 
Reply
Old Mar 5, 2011 | 09:51 PM
  #2  
Sumpnut's Avatar
Sumpnut
Road Master
Joined: Jun 2008
Posts: 1,022
Likes: 11
From: Sweden
Default

If your talking about the trim ring,no it's not flat on the back and its made of thin aluminium so be carefull when you remove it. Take the AC cover off then warm it up with a hairdryer or heat gun,gently work it off with an old credit card or something like that,it's stuck on with double sided tape.
As the trim ring is'nt flat you'll have to use some sort of foam double sided tape behind it if your going to stick it back onto a flat surface...
 
Attached Thumbnails quick football A/C insert question-sb-sweden-082.jpg   quick football A/C insert question-sb-sweden-083.jpg  
Reply
Old Mar 6, 2011 | 07:09 AM
  #3  
handyhoward's Avatar
handyhoward
Road Master
Joined: Aug 2007
Posts: 1,049
Likes: 5
From: Emerald Coast, FL
Default

You could always just cut out the center of your football cover and keep the ring attached to the original piece...
 
Attached Thumbnails quick football A/C insert question-hpim0654.jpg   quick football A/C insert question-hpim0656.jpg   quick football A/C insert question-hpim0657.jpg  
Reply
Old Mar 6, 2011 | 07:33 AM
  #4  
HoggyMtnBreakdown's Avatar
HoggyMtnBreakdown
Elite HDF Member
Joined: Aug 2008
Posts: 4,133
Likes: 125
From: Japan
Default

Originally Posted by handyhoward
You could always just cut out the center of your football cover and keep the ring attached to the original piece...
+1.
Looks better because the trim ring is recessed in, as opposed to being just stuck on and you don't have to worry about ruining the trim ring when removing it.

 
Reply
Old Mar 6, 2011 | 07:40 AM
  #5  
lionsm13's Avatar
lionsm13
Seasoned HDF Member
15 Year Member
Community Builder
Liked
Loved
Joined: Oct 2007
Posts: 56,052
Likes: 88,322
From: Western South Dakota
Default

Put ya something cool on like this from these guys; This is a derby cover but they have the same thing in AC Covers. http://www.azece.com/orderairstock.htm
 
Reply
Old Mar 6, 2011 | 08:05 AM
  #6  
Mal74's Avatar
Mal74
Outstanding HDF Member
Joined: Jun 2005
Posts: 2,172
Likes: 7
From: Clermont, GA, CSA
Default

If you bend it up getting it off you can find a replacement on ebay for about 8 bucks.
 
Reply
Old Mar 6, 2011 | 08:09 AM
  #7  
WARG's Avatar
WARG
Elite HDF Member
Joined: Jan 2006
Posts: 4,357
Likes: 11
From: The Lone Star State
Default

Or you could get something custom from Story808...
 
Reply
Old Mar 6, 2011 | 08:44 AM
  #8  
Sgt_Jim's Avatar
Sgt_Jim
Thread Starter
|
Stellar HDF Member
Joined: Feb 2011
Posts: 3,048
Likes: 3
From: Central Jersey
Default

Originally Posted by handyhoward
You could always just cut out the center of your football cover and keep the ring attached to the original piece...
Thanks for the ideas..i thought about cutting it out, especially since i have a nice dremel tool with like 1001 bits that would get the job done quick and easy, i just don't want to accidentally screw it up..

and WARG, i thought about getting a custom cover, but on my Lo, when people see that "96 Cubic Inches - FatBoy".. that's making a statement, so it's important to me and i'd like to keep the insert, but I like the look of the exposed K&N air filter too.. so i'll work something out. Thanks guys.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Mar 6, 2011 | 09:31 AM
  #9  
handyhoward's Avatar
handyhoward
Road Master
Joined: Aug 2007
Posts: 1,049
Likes: 5
From: Emerald Coast, FL
Default

If you cut it out use a metal cutting wheel leaving a 1/4" to 1/2" border around where you want the finished product to be... mark this place. Then put a screw or bolt thru the hole and fasten it tight... then put it in a drill press or drill in a vise works if you don't have a press. As it turns around in the drill press, take a grinder and hold it up to the edge and gently grind down to your mark... then take a fine grit sandpaper backed by a block (not your hand or fingers - the edge will be sharp) and sand the edge while it is turning in the press as well. Sand 'til smooth to touch... done.
 
Reply
Old Mar 6, 2011 | 09:39 AM
  #10  
Sgt_Jim's Avatar
Sgt_Jim
Thread Starter
|
Stellar HDF Member
Joined: Feb 2011
Posts: 3,048
Likes: 3
From: Central Jersey
Default

Good input, Howard.. and I actually think I have a spare football cover in my attic from when my dad wrecked his 2000 night train..if that one is black I might do it to that one so I don't screw mine up..then i'll just see if the insert fits
 
Reply



All times are GMT -5. The time now is 04:03 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE