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Is Big Bore Kit really worth it?

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Old Apr 29, 2011 | 02:15 PM
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Default Is Big Bore Kit really worth it?

I can't afford to change the cams right now, so I'm thinking about doing just the Big Bore, changing cams a couple of years down the road. Dealer has a standing price of $1,000 for the Big Bore conversion. My '06 Heritage has the 88 engine, the last year before they went to the 96.

Has anybody had this done, either 88 to 96 or higher? Is it worth the money? Could you really tell the difference?

Thanks for any input...
 
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Old Apr 29, 2011 | 02:36 PM
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I have an 88ci and a 96ci but not the big bore. I can tell you that the 96 can run off and leave the 88 at least 2 to 1 (not quite) in speed and power from 0 to 100mph. They both top out at about 112 to 115mph.

Oh, the 96 has stage 1 and the 88 has PC 3
 

Last edited by JIMSFBL; Apr 29, 2011 at 02:45 PM.
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Old Apr 29, 2011 | 03:24 PM
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Well, don't want to argue with your seat of the pants dyno, but the real one doesn't show a huge improvement, (my opinion). You are going to need to cam bearing and tensioners anyway at some point, so do the cams. You can do the job with new bearings, new tensioners and cams for less than $400.00
 

Last edited by 98fat; Apr 29, 2011 at 03:36 PM.
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Old Apr 29, 2011 | 03:35 PM
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Without cams and heads..no difference.
 
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Old Apr 29, 2011 | 03:35 PM
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If I could only do a cam or big bore, I would do the cam. Reason being a cam change would be cheaper and you'd probably gain more in performance. You can pick up an Andrews cam, 21 or 26, SE 204 or cam of your choice for around $300 plus adjustable pushrods $100-$200, gaskets, o-rings,B-148 inner bearings and oil another $60. Add in 2 tensioners depending on the mileage on your bike, another $110. There are some good cam change threads on here with pics that explain the process, tools and parts needed: https://www.hdforums.com/forum/touri...-write-up.html On the other hand,if you do a big bore, since your heads are off, they should be sent out for a basic p&p, cc & decking. To me it doesn't make any sense to take your top end apart and not do any head work. If you're willing to tackle the job yourself, you could do cams, big bore and send the heads to Hillside or BigBoyz for basic cc and decking of the heads for around $1300 +/-. I know that's more than the grand you quoted. You can get discounted parts from several vendors, Zanotti's being one.If you have a stock carb and decent intake, you'd be good to go with a jet change and a/f adjust. EFI, you'd need fuel management which would drive up the cost. There's a discussion of this very topic here:
https://www.hdforums.com/forum/touri...he-95-kit.html
Good luck. JMHO.
 
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Old Apr 29, 2011 | 03:58 PM
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Man, that's good stuff, especially the day by day, blow by blow description of changing cams. I would think seriously of doing the work myself, but I probably won't in the end. I do most of my routine maintenance, but I know my limitations and I'm too old to learn new tricks.
 
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Old Apr 29, 2011 | 04:45 PM
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I would do cams over big bore for sure. Very little difference over my bike, or a 96 with cams. Seems odd that cams would cost more than a big bore kit.
 
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Old Apr 29, 2011 | 04:54 PM
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I debated it also but my bike was lacking in highway passing. I went with the stage II (w/cams) and it sure woke it up. I am 100% pleased that I got it now. Getting around tractor-trailers on the highway is nothing now. Hell at 70mph passing 18 wheelers I look back down and I'm already at +100mph. From what I remember getting a big bore with cams wasn't much more than without cams.
 
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Old Apr 29, 2011 | 05:11 PM
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I put SE 255s in my 09 Fatboy and it woke it up
I am not saying the 255s are the best cams but i happened to have a set laying around I bought last year

It was a noticeable difference

Thats they way they should be stock

I would suggest cam change first
Woods 555 would be they way I would go now
Contact Hillside

103 is next on my list as Ialready have a set of new takeoff cylinders
 
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Old Apr 29, 2011 | 05:31 PM
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I love this place! The more I read the more I learn.
 
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