When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I've put about 400 miles on the bike since it came off the jack this winter.
I'm planning on heading to Sturgis in a week. That means 5,000+ miles of hot highway miles.
I was looking at the situation on Saturday and decided those bolt heads were just too close to the side wall (1/8" side cleanance). I took the entire back end off, put a heavy clamp where the sissybar attaches to the swing arm, and then pushed the sissy bar wider at the fender with a hydraulic bottle jack. Now I just have to put it back together tonight. Only problem is that now the top clearance to the tire will be closer. Hope it works.
Like everything I have done to my bike, there were issuse...........
The fender was close on the sides. So I spread the sissybar and fender. That made the fender ride on the tire on top (it shrunk the fender radius).
To solve that problem I extended the "legs" of the sissy bar.
I welded-on tabs that made the sissybar 1/2" taller. But that screwed-up the geometry of the luggage rack. So I had to weld-on tabs to the luggage rack to make it long enough.
The bottom line is that everything is working. I need to cut the u-bolts to size, but its ready to ride again without worrying about the fender clearance.
The seat won't be an issue... I have put almost 5K on my Original Solo Seat this summer and love it. By the time you need to fuel it is time to get off the seat for a few minutes anyway. 600 miles a day were no problem!
How you doin with the jockey shift. I picked mine up quickly but still occasionally kill it on starts from red lights.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.