Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Aligning Rocker box covers

Thread Tools
 
Search this Thread
 
Old Dec 15, 2011 | 09:35 PM
  #1  
rstru70828's Avatar
rstru70828
Thread Starter
|
Cruiser
Joined: Feb 2008
Posts: 102
Likes: 0
From: Look on your cereal box
Default Aligning Rocker box covers

I am reassembling the top end after replacing cams in my 05 TC88 and I am having keeping the rocker box covers aligned. Being a wedge design as I tighten the bolts the top cover slides down the lower cover towards the right side of the engine. I had the chrome caps from MOCO on the rocker bolts before but now I can't get the ones on the right bolts on because the covers have slid to the right leaving no space for the bolt covers to slide between the bolts and the covers. I have tried every thing I know bt they still slide when I tighten the bolts. All parts and covers are super clean. Any advise
 
Reply
Old Dec 16, 2011 | 04:41 AM
  #2  
RHillbilly's Avatar
RHillbilly
Road Warrior
Joined: Jan 2008
Posts: 1,446
Likes: 8
From: greenwood, mo
Default

Are you tightening them in the proper sequence
 
Reply
Old Dec 16, 2011 | 07:22 AM
  #3  
Jaburg1's Avatar
Jaburg1
Road Master
Joined: Feb 2011
Posts: 784
Likes: 10
From: SE Pennsylvania
Default

Try installing the bolts on the higher end of the slope, but don't fully tighten them. Snap on the covers on those bolts, for the time being. Install the lower bolts now, but don't fully tighten them. Snap the bolt covers on these. Go back and remove the upper bolt covers and tighten them a bit more, then do the same with the lowers. Tighten in sequence until their tightened to specs. Doing this should hold the cover in place and keep everything squared up.
 
Reply
Old Dec 16, 2011 | 09:18 AM
  #4  
rstru70828's Avatar
rstru70828
Thread Starter
|
Cruiser
Joined: Feb 2008
Posts: 102
Likes: 0
From: Look on your cereal box
Default

I tried putting the covers on the bolts after lightly tightening the bolts snug first, then starting with the the first bolt in the sequence torque each bolt 1/2 the spec and even then the cover slides and if you remove the cover to torque the long bolts in sequence then the covers won't go back on. I remember the cover being flush with each other before and now the top overlaps the lower by maybe 3/16 in. I have the OEM service manual and am following the correct sequence.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Superdog3:16
General Harley Davidson Chat
5
Jun 28, 2021 09:52 AM
GOGOBECK
Touring Models
11
Apr 17, 2018 06:05 AM
Alain
Softail Models
6
Jan 31, 2013 07:25 PM
stormcooker
General Harley Davidson Chat
5
Dec 1, 2009 10:28 PM
flyburch
Softail Models
6
May 22, 2008 02:53 PM




All times are GMT -5. The time now is 05:28 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE