Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Rush mufflers starting to discolor

Thread Tools
 
Search this Thread
 
Old Aug 21, 2012 | 08:34 PM
  #1  
loosnut's Avatar
loosnut
Thread Starter
|
Cruiser
Joined: May 2010
Posts: 219
Likes: 1
From: Eastern Oregon
Default Rush mufflers starting to discolor

These rush mufflers are installed on a 2012 heritage. The mufflers have about 2000 miles on them and are starting to turn yellowish where they connect to the head-pipe. The bottom muffler seems to be the worst but it's starting to appear on the top also. The heritage is completely stock so modifications aren't the cause. I've had the rush mufflers before without any problems so does the 2012's run that much hotter to cause this? Not quite sure if it's a warranty issue with rush or if i need mufflers with heat shields. Has others had this problem?
 
Reply
Old Aug 21, 2012 | 08:45 PM
  #2  
QC's Avatar
QC
Seasoned HDF Member
10 Year Member
Liked
Loved
Top Answer: 1
Joined: Mar 2012
Posts: 100,455
Likes: 19,811
From: Centennial, CO
Default

I believe this is caused by heat from a too lean mixture. Don't know that any of the pipe manufacturers will warranty this. The new bikes are programmed lean to meet emission requirements.
 
Reply
Old Aug 21, 2012 | 11:25 PM
  #3  
FLYING_BURRITO_BROTHER's Avatar
FLYING_BURRITO_BROTHER
NOT A MODERATOR
Joined: Jun 2009
Posts: 27,721
Likes: 23,314
From: Paradise
Default

11000 miles on mine and they are still perfect. Sounds like a motor problem.
 
Reply
Old Aug 22, 2012 | 07:23 AM
  #4  
oct1949's Avatar
oct1949
Club Member
15 Year Member
Liked
Loved
Joined: May 2007
Posts: 145,895
Likes: 821
From: 40 miles Northeast of Indy..
Default

Ur stock EPA lean motor or lack of Modifications is probably whats causing them to turn.

I've had my Rush for 5+ yrs and 39K miles now and they still look new, but I did the Stg1 with the SERT and dyno at the same time.

Most good fuel tuners and a dyno will help Ur problem by getting Ur A/F where Ur motor wont be so lean and turn Ur pipes.




.
 
Reply
Old Aug 22, 2012 | 09:19 AM
  #5  
loosnut's Avatar
loosnut
Thread Starter
|
Cruiser
Joined: May 2010
Posts: 219
Likes: 1
From: Eastern Oregon
Default rush mufflers

Seems to me if it is a problem with the newer v-twin (running too hot for rush mufflers to maintain their chrome finish) there should be some kind of warning on their product or they should at least supply heat shields so at least the discoloring would be hidden. It seems like you are all telling me that the 2012's run too lean so this product just won't handle the heat???
 
Reply
Old Aug 22, 2012 | 09:24 AM
  #6  
checkers's Avatar
checkers
Ultimate HDF Member
Joined: Jan 2009
Posts: 5,016
Likes: 277
From: East Tn Foot of The Dragon
Default

Originally Posted by loujconst
these rush mufflers are installed on a 2012 heritage. The mufflers have about 2000 miles on them and are starting to turn yellowish where they connect to the head-pipe. The bottom muffler seems to be the worst but it's starting to appear on the top also. The heritage is completely stock so modifications aren't the cause. I've had the rush mufflers before without any problems so does the 2012's run that much hotter to cause this? Not quite sure if it's a warranty issue with rush or if i need mufflers with heat shields. Has others had this problem?
contact ryan from rush products, our forum sponsor. He can advise you on cause/correction. It wont be waranty, but he will try to help you. Do a search for ryan
 
Reply
Old Aug 22, 2012 | 10:22 AM
  #7  
Rush Racing Products's Avatar
Rush Racing Products
Banned
Joined: Oct 2009
Posts: 914
Likes: 5
From: Indiana
Default

I'll need to know what size baffles are in the mufflers. The larger the baffle, the greater the chance tuning will be required. I also noticed you are in eastern Oregon. The elevation will also increase the chances of requiring tuning.
Please let me know the baffle size or part number for the mufflers. Pictures always help and come out best when taken outside on a sunny day with the chrome in the shade and no flash. You can post them on the forum or email. I'll PM my info.

I can't comment until I've seen some pictures but I feel this should be said... I've noticed an increase this year on discoloring due to hand oil on the pipes from installation. If you install the mufflers with perfectly clean hands they still need to be cleaned before firing up the bike. If you place a hand around the muffler as if you are installing it and the discolored area matches the palm, its due to not cleaning them. This would not be covered under warranty.

If our baffle size and tuning guidelines are followed, we will warranty discolored pipes. There are many processes during the manufacturing and coating process that can cause discoloration at normal heat levels. Discoloring is caused by heat but the reason normal temps cause pipes to discolor can be a result of the mufflers being polished to thin or not enough nickel coating under the chrome film.

Sorry you are having these issues. Please let me know the part number of your mufflers and if any tuning has been done. Pictures will also help. Then we can figure out what is causing the discoloring.
Ryan
 
Reply
Old Aug 22, 2012 | 10:52 AM
  #8  
loosnut's Avatar
loosnut
Thread Starter
|
Cruiser
Joined: May 2010
Posts: 219
Likes: 1
From: Eastern Oregon
Default rush muffler discoloration

Sent email to rush with quick response. Working on solution.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Aug 24, 2012 | 11:24 AM
  #9  
Rush Racing Products's Avatar
Rush Racing Products
Banned
Joined: Oct 2009
Posts: 914
Likes: 5
From: Indiana
Default

Due to the baffle size and riders location tuning could be the problem here. There are some special circumstances that lead to the bike not being tuned. To sum it up he thought it would be ok since he used the 2.00" with a stock intake. That usually is ok for most bikes but I believe the elevation in their area is affecting this. Dealer didn't notify him this could be an issue due to his elevation and no instructions were included. We are replacing the set under warranty and dropping down the baffle size to 1.75". I have also mentioned in PM's that tuning still might be required even with the smaller baffle size. Most people can use the 1.75" with no issues on a stock bike but I think Loujconst's location/elevation is causing a lean condition.
Ryan
 
Reply
Old Aug 24, 2012 | 11:54 AM
  #10  
checkers's Avatar
checkers
Ultimate HDF Member
Joined: Jan 2009
Posts: 5,016
Likes: 277
From: East Tn Foot of The Dragon
Default

Good info, ryan. Thanks for follow up
 
Reply



All times are GMT -5. The time now is 08:45 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE