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Installing shotgun shocks - please help

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Old Jul 8, 2013 | 07:48 AM
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Default Installing shotgun shocks - please help

I'm trying to remove the stock rear shocks on my fatboy. Having discovered that the "rear shock bolts" seemed to be a "bit tight", I took a look at the service manual. I see they are meant to be set at 121-136 ft-lbs, which explained their reluctance to loosen.

You can't get a socket on them, so I bought a torque adapter as suggested in the manual. The longest socket wrench I have is my torque wrench, so I popped that on and have tried using it to loosen them. No luck.

I've also got a foot-long 3/4" ring-end spanner, so I've tried using that and a mallet. Again, no dice.

There's limited access when the bike is on the ground, and given the force that is evidentially going to be required, I'm reluctant to jack it up without getting these bolts a little looser first.

How have others tackled this problem?

I think I've tried all the advice I've read so far, short of applying heat. The service manual says the bolts should be fitted using blue loctite. Is there a chance they have used red instead? If so, should I try applying heat? If so, how much, for how long and where -- and are we talking a gas soldering iron or kitchen blowtorch kind of level?

Thanks for your help
 
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Old Jul 8, 2013 | 07:56 AM
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Use heat. Used a heat gun on mine for about 5 min a side and they came right out. Used the high setting and applied it where the shoulder bolt threads in, but in a continueus motion. JD recommended this when I ordered mine. Good luck
 

Last edited by 06 flstfise; Jul 8, 2013 at 07:58 AM.
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Old Jul 8, 2013 | 07:58 AM
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Thanks, but where do you apply the heat? Onto the bolt end or onto the frame tube they go into? If the latter, doesn't it damage the paint?
 
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Old Jul 8, 2013 | 07:58 AM
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I torched mine. It was the only way they were gonna budge and they did once heat was applied...
 
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Old Jul 8, 2013 | 08:08 AM
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Heat on the bolts.
 
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Old Jul 8, 2013 | 08:24 AM
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Used a breaker bar on mine. I got a 4' long pipe I put over the end of my wrench and it broke free.
 
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Old Jul 8, 2013 | 08:44 AM
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Originally Posted by KeeBee
Used a breaker bar on mine. I got a 4' long pipe I put over the end of my wrench and it broke free.
Leverage is your friend
 
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Old Jul 8, 2013 | 08:56 AM
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Get the bike off the ground!! It will make removal much easier.Sounds like you have a jack. If its an atv jack, use some boards under the tires to keep the bike from rocking. Used a pipe as a wrench extension to get them off.
 
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Old Jul 8, 2013 | 09:24 AM
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If you use heat, focus the heat on the nut making it expand.
I agree with KUMA, get it off the ground and strap it down to your lift to give yourself some room to work.
 
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Old Jul 8, 2013 | 09:42 AM
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I used a spanner & 8lb sledge.. about 5 good raps and she broke free.
 
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