Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
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883 to 1200 conversion

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Old Apr 16, 2007 | 07:55 AM
  #1  
nickop2k's Avatar
nickop2k
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Stage III
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Default 883 to 1200 conversion

Hi I'm about to covert my 2003 XL883 Custom to a 1200 using a kit, I'm looking for some step by step instructions and Exploded Views, Diagramsof the engine etc to help me suss it out before I start. Any info or links would be appreicated thanks. Nick

[IMG]local://upfiles/29733/D3428AB3E9A941CABAF33F979F9B3C1F.jpg[/IMG]
 
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Old Apr 16, 2007 | 11:24 AM
  #2  
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SportyPig
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From: Nashville, TN
Default RE: 883 to 1200 conversion

There was a forum member that did this just a few months back. I can't remember his screen name, but if you do a search you should find it. He did an excellent job not only taking pictures of the entire process, but making notations on the pictures, and provided plenty of hints, and helpful tidbits along the way.
 
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Old Apr 16, 2007 | 12:22 PM
  #3  
olesalt's Avatar
olesalt
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Joined: Jul 2006
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From: Shreveport, LA
Default RE: 883 to 1200 conversion

Before you turn a screw, buy an HD Service manual for your scoot and study the Top End Overhaul section. You'll have a pretty good idea what you'll need for the job. If you do everything right you'll have a nice fast bike. Do 1 thing wrong and you'll have an expensive mess on your hands. If you would like furthur tips, PM me and I'll send you some links for sites to visit and study. Preparation is the key to this conversion.
 
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Old Apr 16, 2007 | 03:37 PM
  #4  
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nickop2k
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Default RE: 883 to 1200 conversion

Ok thanks 4 feedback I have a Haynes manual but its crap with vague b/w photos and general descriptions so any links exploded views would be great.

Stay Cool
Nicko


[IMG]local://upfiles/29733/5DEA6DA92BD44C96BD878CDD65A4CFB3.jpg[/IMG]
 
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Old Apr 16, 2007 | 04:55 PM
  #5  
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douge_2000
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Joined: Sep 2006
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From: MD
Default RE: 883 to 1200 conversion

nickop2k - here's a link to the first installmentof a good description of a conversion thread with pictures. This may be the one that SportyPig referred to. https://www.hdforums.com/m_1070805/tm.htm

I just finished mine before the weather got crappy and still waiting to get it broken in.
 
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Old Apr 17, 2007 | 03:47 AM
  #6  
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nickop2k
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Default RE: 883 to 1200 conversion

Hey Douge_2000 thanks for info, I'm in the UK so the crappy weather just finishin' , lookin forward to sum summer cruzin, cheers[8D]
 
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