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Stripped Shock Bolt

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Old Aug 15, 2016 | 07:19 PM
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Default Stripped Shock Bolt

Wanted to install some saddlebag brackets on my 1200R but the right shock Torx bolt is stripped at the head. Any suggestions other than getting it drilled out? Cannot get any leverage on it and it is on there tight it seems
 
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Old Aug 15, 2016 | 08:27 PM
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I've backed out alot of stripped bolts with a hammer and chisel
 
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Old Aug 15, 2016 | 08:29 PM
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I did the same a few months back on the lower bolt
Bought a 1/2 drill bit with a 3/8 shank from Lowes for $12.
Drilled the head off, tapped the shank in a little, hacksawed the rest.
If it's the upper bolt, drill off the head and vice grip out the shank.
15-20 minute job.
 

Last edited by Guzzi; Aug 15, 2016 at 08:32 PM.
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Old Aug 15, 2016 | 08:37 PM
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what dotcom said !
i also do this

 
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Old Aug 15, 2016 | 08:48 PM
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cut a slot across the top of it with a hacksaw or sawzall, like you are making a flathead screw slot. This will give the chisel something to bite into
 
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Old Aug 15, 2016 | 09:49 PM
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Cuttimg a slot is a good solution to his problem. If it's the upper bolt with stock shocks, the bolt cover will have to be cut to allow access to the torx head.
 
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Old Aug 16, 2016 | 07:51 AM
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Bolt extrator. You can buy them at most auto parts places and hardware stores. I've even seen them at Walmart.


 
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Old Aug 16, 2016 | 02:00 PM
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if no bolt extractor i've hammer and chiseled stripped bolts/nuts along with some beer and patience
 
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Old Aug 16, 2016 | 08:37 PM
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I've used a Dremel style tool to cut slots on smaller bolts. I'm sure these other methods work as well.
 
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Old Apr 28, 2023 | 09:43 AM
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7yr old thread but its VERY similar to my dilemma. SOOO glad for this forum & its vets whose wrenching experience is invaluable.
 
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