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Clutch failure inevitable ?

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Old Mar 17, 2021 | 09:28 AM
  #21  
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Originally Posted by Andy from Sandy
Thank you.
When I replaced the spring plate I also replaced the standard ball bearing throw out bearing with a thrust type bearing. An NSK7200BWG, not cheap but much better suited to the side loads than a standard ball brearing. Just have to make sure it's installed in the correct direction.
 
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Old Mar 17, 2021 | 10:21 AM
  #22  
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Originally Posted by Andy from Sandy
Here is a clutch parts list - Ronnie's Harley-Davidson's 2017 Harley Davidson XL 1200T SUPERLOW 1200T (LL) | CLUTCH ASSEMBLY Parts List (onlinemicrofiche.com)

Which part is the throw out bearing?

There is a clutch shell and a clutch hub. What is the final drive hub? Is it pictured?

What part goes behind the shell if that is what you are calling the basket?
the throw out bearing is #2 the basket is #13 the hub is 2 groups of parts # 19 14 20 12 17 and 16. The spring comes with the plate kit
 
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Old Mar 17, 2021 | 10:52 AM
  #23  
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I have seen the better bearing. I made a note of one from *** which I think is comparable quality to SKF.

That is what I trying to understand, there is no hub behind the shell. The hub looks like it rides in the shell.
 
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Old Mar 17, 2021 | 11:46 AM
  #24  
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Originally Posted by Andy from Sandy
Nice carpet!
It was out of a skip ! 😁 ( That's a Dumpster for our colonial cousins )
 
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Old Mar 17, 2021 | 01:04 PM
  #25  
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Originally Posted by Midpegs
It was out of a skip ! 😁 ( That's a Dumpster for our colonial cousins )

**** id put that in my house!
 
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Old Mar 17, 2021 | 01:24 PM
  #26  
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Originally Posted by Andy from Sandy
there is no hub behind the shell. The hub looks like it rides in the shell.
Correct, the hub rides inside the outer shell, not behind the shell.
 
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Old Mar 18, 2021 | 12:04 AM
  #27  
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Originally Posted by Midpegs
So I've had my bike about five months . It had around 16,000 miles on it when I got it and now it's just passed 20,000 miles . From what I've read on this forum , this is the point at which the brass rivets on the clutch spring plate are likely to fail with disastrous consequences . So my question is , is this an inevitability or do some Sportsters never have this issue ? Mine's an 04 XL 1200 R . I'm a competent mechanic but I haven't yet invested in a clutch spring compressor so a quick inspection isn't possible right now . One worry is that I do find myself slipping the clutch more than I ought to during slow speed manoeuvres . It's proving a hard habit to break .
It is not inevitable, but possible. I put 50,000 miles on my 04 1200C without replacing a single part on the drivetrain except oil changes and plugs. Clutch was perfect when I sold it.
 
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Old Mar 18, 2021 | 03:00 AM
  #28  
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Here's what i did to avoid the maybe 'inevitable' scenario.. Replaced the brass rivets with stainless steel ones.


 
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Old Mar 18, 2021 | 08:42 AM
  #29  
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Originally Posted by HotRod917
Here's what i did to avoid the maybe 'inevitable' scenario.. Replaced the brass rivets with stainless steel ones.


A lot of us would love to have you as a neighbor!

John
 
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Old Mar 18, 2021 | 09:21 AM
  #30  
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Originally Posted by HotRod917
Here's what i did to avoid the maybe 'inevitable' scenario.. Replaced the brass rivets with stainless steel ones.

A homemade Alto HD spring plate. Nice!
 
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