Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

clutch issues

Thread Tools
 
Search this Thread
 
Old Mar 20, 2021 | 11:37 AM
  #1  
sidewalkman's Avatar
sidewalkman
Thread Starter
|
Advanced
Joined: Jul 2019
Posts: 88
Likes: 20
From: Delta, BC, Canada
Default clutch issues

Hi All
My wife has a new to her 2013 Model 72. The clutch is harder to pull than my 07 Ultra. Is there a way to make the clutch pull easier?
 
Reply
Old Mar 20, 2021 | 01:40 PM
  #2  
LordSargon's Avatar
LordSargon
Tourer
5 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2018
Posts: 264
Likes: 126
From: Westchester NY
Default

Muller motorcycle makes a part for that

I've never tried it, however.
 
Reply
Old Mar 20, 2021 | 05:38 PM
  #3  
08xl1200r's Avatar
08xl1200r
Road Master
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2018
Posts: 910
Likes: 647
From: west coast
Default

Make sure the clutch cable is good before buying alternate parts, a gunked up one can make the pull very hard. I'd also check that the adjustment in the primary and the one for cable free play are correct.
 
Reply
Old Mar 21, 2021 | 06:54 AM
  #4  
boomerguy's Avatar
boomerguy
Road Captain
Joined: Apr 2018
Posts: 627
Likes: 324
From: Covington, VA
Default

Originally Posted by 08xl1200r
Make sure the clutch cable is good before buying alternate parts, a gunked up one can make the pull very hard. I'd also check that the adjustment in the primary and the one for cable free play are correct.
+1 on all of the above. There are a lot of videos on YouTube for this and pay special attention to the seal at the primary. Two Wheel Rocco has a great video on this. AND, add to the "while you're at it" list, spray the inside of the clutch cable housing with some teflon bicycle chain or cable spray. You can get this stuff at any bicycle shop or online and one small can will last a lifetime. I also use it on doorknobs, locks, pliers, socket wrenches and any other metal moving parts. It's clean, smells good and lasts almost forever.

File this to your memory bank, the bigger the engine, the stronger the clutch diaphragm spring. There is an aftermarket clutch throw-out (release bearing) made in Germany, called the *** 7200B which is far superior than the stock one, plus it is actually designed for its job. This bearing made my clutch lever much smoother and easier to pull. There are videos on this, as well.
 
Reply
Old Mar 21, 2021 | 07:09 AM
  #5  
Andy from Sandy's Avatar
Andy from Sandy
Seasoned HDF Member
Community Influencer
Liked
Top Answer: 3
Top Answer: 5
Joined: Sep 2017
Posts: 12,233
Likes: 4,943
From: England
Default

The new cable I bought for a 2008 bike had the inner plastic coated. Using something like 3-in-1 would be liable to gum that up. So as above it might need cleaning out and if you want to use a lubricant then something like triflow could be used.

Tri-Flow Oil With Teflon 2oz TF21010 for sale | eBay
 
Reply
Old Mar 21, 2021 | 07:14 AM
  #6  
boomerguy's Avatar
boomerguy
Road Captain
Joined: Apr 2018
Posts: 627
Likes: 324
From: Covington, VA
Default

Originally Posted by Andy from Sandy
The new cable I bought for a 2008 bike had the inner plastic coated. Using something like 3-in-1 would be liable to gum that up. So as above it might need cleaning out and if you want to use a lubricant then something like triflow could be used.

Tri-Flow Oil With Teflon 2oz TF21010 for sale | eBay
Yep, this is what I use. It also comes in an aerosol spray can which makes it much easier to apply the lube. I've been using the stuff for about 20 years on everything where metal makes contact.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
bladeguy
Primary/Transmission/Driveline/Clutch
1
May 20, 2021 09:36 PM
southerncannuck
Touring Models
13
Apr 1, 2019 10:22 AM
cvaria
Sportster Models
0
Apr 21, 2017 12:08 PM
texacon
Primary/Transmission/Driveline/Clutch
0
Jul 18, 2011 07:32 PM
Pippeis
Dyna Glide Models
1
May 27, 2006 12:36 PM




All times are GMT -5. The time now is 04:04 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE