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Hey, I have an '08 Nightster and I have a service manual, but I am just wondering, from those who have done it, is it a pain in the *** the remove and replace the rear tire? The tire on it now is worn out, I got myself a brand new tire thru my work and would like to replace it myself, or at the very least remove the wheel and take it to have it replaced, Just looking for some insight. I am mechanically inclined, I worked as an auto mechanic for several years so I am confident in my abilities I just have never had the experience of have to put a wheel back on like this, how hard is it to tension the belt correctly and get the wheel lined up properly?
It is quite simple. Practice makes perfect. You will need a lift to get the back wheel off the ground and a few tools. I am sure you can do it easily if you are mechanically inclined.
It's not hard if you have the manuel.You will need a new crush gasket for the rear muffler at the crossover,as far as the tension,get the tool from Harley,takes the guess work out of the tension,you will need a long welding rod or some such to get your alignment,you could try just marking where it is set now and putting back like that,but I don't like to trust that someone else did it right.
here is my home made wheel alignment jig
as for the belt dont run it super tight
harley has a belt gauge
and as aside note do brakes while your in there.
Back off both adjusters the same number of turns and write the number down, upon re-assembly tighten adjusters back same number of turns and you are back to where you started. Then get the belt tension check tool and check belt tension, as for alignment, if it wasn't a problem before you started it shouldn't be a problem after.
Provided your belt tension is correct now (it should be at this point, kevlar belts don't stretch), if you are careful, you can R&R the rear wheel without needing to worry about belt tension or wheel alignment.
Simply mark each tension adjuster nut at say the 12:00 position. Now back each nut off exactly the same number off turns (about 10-12). When you get the wheel remounted simply re-tighten both nuts exactly the same number of turns you loosened them.
Your biggest potential problem may be removing the rear axle. The factory is notorious for not putting any anti-seize on it and you may have to literally "beat" it out. Always use some anti-seize on the axle before reinstalling it.
I just measure the amount of exposed threads on the adjuster with a caliper, then make sure I readjust to the original settings. Not a difficult operation at all...
dude you can forget changing that tire yourself. break the wheel down and take it to a tire shop. don't forget to get a new inner tube. don't have it balanced on a machine get a balancer for motorcycle wheels from harbor freight and do it yourself. its easy as pie and far more accurate. rear wheel alignment is a bit of a pain but the tool shown above is a great idea.
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