Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

baffle removal

Thread Tools
 
Search this Thread
 
Old May 23, 2006 | 04:22 PM
  #1  
gdoughty's Avatar
gdoughty
Thread Starter
|
Stage II
Joined: May 2006
Posts: 2
Likes: 0
Default baffle removal

Just bought an 06 883l and its way too quiet. Any tips for removing the baffles from stock exhaust?
 
Reply
Old May 23, 2006 | 04:46 PM
  #2  
Thumper26's Avatar
Thumper26
Outstanding HDF Member
Joined: May 2005
Posts: 3,146
Likes: 50
From: A barrier island in NJ
Default RE: baffle removal

Do a search - there's lots of posts on how to do it easily and right. I believe all you need is a 1-1/2" metal hole saw on the end of your drill.

Thumper26
 
Reply
Old May 23, 2006 | 05:02 PM
  #3  
steps25's Avatar
steps25
Novice
Joined: May 2006
Posts: 19
Likes: 0
From:
Default RE: baffle removal

On my '04 I just drilled them out.
 
Reply
Old May 23, 2006 | 05:34 PM
  #4  
OldFenderGuy's Avatar
OldFenderGuy
Ultimate HDF Member
Joined: Sep 2005
Posts: 8,641
Likes: 26
From: Ozark Country
Default RE: baffle removal


ORIGINAL: Thumper26

Do a search - there's lots of posts on how to do it easily and right. I believe all you need is a 1-1/2" metal hole saw on the end of your drill.

Thumper26
I believe that's the diameter they used when mine were pulled out...

Once the spot welds are broken the muffler/baffle will just slide out from the end of the pipe.

I love the tone, and you are more or less just running straight pipes with a built in crossover pipe to balance out the flow. They have a very nice, deep tone that will 'bark' at you if you get on the throttle.

Here is a little audio/video I made with the stock pipes and the restrictions removed. Keep in mind this was made with an old 1997 Sony digital camera, with a very small little built in mic.

You need to turn the speakers up a little to get an idea of how they really sound.

http://dogsdoom.com/PI/1200c-nomuffler.mpg


 
Reply
Old May 23, 2006 | 11:15 PM
  #5  
jeeper53's Avatar
jeeper53
Intermediate
Joined: Jan 2006
Posts: 48
Likes: 0
From:
Default RE: baffle removal

I was told by dealer it's not good for the engine ..... not enough back pressure and a loss of midrange power. Just my 2 ¢
 
Reply
Old May 23, 2006 | 11:55 PM
  #6  
humpyy57's Avatar
humpyy57
Tourer
Joined: Nov 2005
Posts: 412
Likes: 0
From:
Default RE: baffle removal

I just put cycle shack slipons on my 05 sportyand posted a video of before and after on this board look for exhaust video posting. I only put the mufflers on and nothing else I have put almost 1000 miles on in 4 days and am very happy no lose of power and mpg went up 3-5 mpg on highway. I think dealers warn you to rejet just to get that hd(hundred dollar) more like 350.00
 
Reply
Old May 24, 2006 | 12:22 AM
  #7  
OldFenderGuy's Avatar
OldFenderGuy
Ultimate HDF Member
Joined: Sep 2005
Posts: 8,641
Likes: 26
From: Ozark Country
Default RE: baffle removal


ORIGINAL: jeeper53

I was told by dealer it's not good for the engine ..... not enough back pressure and a loss of midrange power. Just my 2 ¢
Well, I guess they are entitled to their opinion. [sm=biker.gif]
 
Reply
Old May 24, 2006 | 11:45 AM
  #8  
steps25's Avatar
steps25
Novice
Joined: May 2006
Posts: 19
Likes: 0
From:
Default RE: baffle removal


ORIGINAL: jeeper53

I was told by dealer it's not good for the engine ..... not enough back pressure and a loss of midrange power. Just my 2 ¢
My dealer told me that too. I didn't notice any loss of power.
I did change the slow jet because it was running lean, but it was was running lean when I first got it too.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old May 24, 2006 | 01:34 PM
  #9  
crager013's Avatar
crager013
Advanced
Joined: Oct 2005
Posts: 91
Likes: 1
From:
Default RE: baffle removal

Get some SE IIs and pull the baffles out on those (real easy- just a screw on the underside). I did so on my '06 1200XLC and its louder and has more throat than most big twins.
 
Reply
Old May 24, 2006 | 01:50 PM
  #10  
OldFenderGuy's Avatar
OldFenderGuy
Ultimate HDF Member
Joined: Sep 2005
Posts: 8,641
Likes: 26
From: Ozark Country
Default RE: baffle removal

Maybe I'm missing something here, but what's the difference in pulling the baffles/restrictors out of the stock muffers instead of spending additional money for SE mufflers and removing the baffles/restrictors from them?

It only took 15 to 20 minutes to remove the baffles/restrictors from the stock system.

The end result is that either way you are going to end up with straight through mufflers without any restrictors in them.

 
Reply



All times are GMT -5. The time now is 04:57 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE