Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

05 883 backfire issue

Thread Tools
 
Search this Thread
 
Old Aug 2, 2009 | 12:45 PM
  #1  
linda883's Avatar
linda883
Thread Starter
|
4th Gear
Joined: Aug 2009
Posts: 8
Likes: 0
Default 05 883 backfire issue

When engine heats up bike backfires through carburetor when giving throttle yet can idle fine.
Problem only occurs when throttled and while the bike is warmed up. The plugs are fine.

Any ideas?
Thanks
 

Last edited by linda883; Aug 2, 2009 at 01:16 PM. Reason: After reading some of the previous entries that may have applied.
Reply
Old Aug 2, 2009 | 04:37 PM
  #2  
carlo's Avatar
carlo
Outstanding HDF Member
Joined: Oct 2007
Posts: 3,178
Likes: 6
From: 50 Miles North N.Y.C.
Default

need more info is it all stock. riden dailey. long or short rides lugged or ***** out was it laid up for awhile air filter clean. when you start it up do you idle it long on the enricher (choke) They all spit a little the carbed models my o6 1200C does it from time to time she likes to be run like I stole it. likes 93 octane or 91 likes a clean air filter. If she sits and idles a lot she spits when I throttle up when I run her in the higher rpm range for a while all is good. Could be other things but need more info
 
Reply
Old Aug 2, 2009 | 05:50 PM
  #3  
linda883's Avatar
linda883
Thread Starter
|
4th Gear
Joined: Aug 2009
Posts: 8
Likes: 0
Default 05 883 backfire issue

Yes, it is stock w/new pipes that have been on for 6 months now. No, not ridden daily, but every weekend (weather permitting), some long rides, some short. Air filter is clean, the backfiring has even occurred w/o the air filter on. It back fired so bad one time, it knocked the carb right off the bike. I always run 93 octane. This issue is only happening when the bike is hot.
 
Reply
Old Aug 3, 2009 | 08:32 AM
  #4  
BWLucky13's Avatar
BWLucky13
Road Master
Joined: Dec 2006
Posts: 891
Likes: 1
From:
Default

Sounds like it could be running too lean. Combination of intake/exhaust changes may be the source of the problem. Get it checked out soon.
 
Reply
Old Aug 3, 2009 | 05:20 PM
  #5  
linda883's Avatar
linda883
Thread Starter
|
4th Gear
Joined: Aug 2009
Posts: 8
Likes: 0
Default 05 883 backfire issue

The intake was never changed. I still run the stock air cleaner. The exhaust was changed about 6 months ago. This problem has been happening for the past 3 weeks. I appreciate all the help.
 
Reply
Old Aug 3, 2009 | 05:56 PM
  #6  
cHarley's Avatar
cHarley
Club Member
Joined: Feb 2007
Posts: 16,320
Likes: 306
From: Boynton Beach, FloriDuh
Default

Any kind of air leak on the intake manifold side will also produce a lean condition. I've had a torn carb to manifold gasket cause the same problem. Heat causes expansion which can cause air leaks.
 
Reply
Old Aug 5, 2009 | 05:43 PM
  #7  
linda883's Avatar
linda883
Thread Starter
|
4th Gear
Joined: Aug 2009
Posts: 8
Likes: 0
Default

Thanks so much for the lead. I will check out the intake to head gasket, and the carb to intake gasket. Hopefully that's the issue. Much appreciation!
 
Reply
Old Aug 6, 2009 | 08:25 PM
  #8  
linda883's Avatar
linda883
Thread Starter
|
4th Gear
Joined: Aug 2009
Posts: 8
Likes: 0
Default

I have changed the intake gaskets, and the carb gasket. I'm still having the problem.Any other suggestion? Could it be the ignition coil?
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Aug 7, 2009 | 04:28 PM
  #9  
Bentwrench's Avatar
Bentwrench
Cruiser
Joined: Jun 2009
Posts: 172
Likes: 2
Default Pops when Warm

If it only pops when warm, then it is possibly something heat related. The '05 has the Crank Position Sensor that, when it fails, is notorious for "bad" behavior when warm and just off idle throttle opening. Idling it is just fine. Cold it runs fine.

That may not be the source of your problem, but it is something to be aware of.
 
Reply
Old Aug 7, 2009 | 04:31 PM
  #10  
cHarley's Avatar
cHarley
Club Member
Joined: Feb 2007
Posts: 16,320
Likes: 306
From: Boynton Beach, FloriDuh
Default

Originally Posted by Bentwrench
If it only pops when warm, then it is possibly something heat related. The '05 has the Crank Position Sensor that, when it fails, is notorious for "bad" behavior when warm and just off idle throttle opening. Idling it is just fine. Cold it runs fine.

That may not be the source of your problem, but it is something to be aware of.
+1 - Check for any logged diagnostic codes. There is a Sticky at the top of this section "Helpful DIY's" that tells you how to read the codes.
 
Reply



All times are GMT -5. The time now is 08:41 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE