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Transmission 'whining' with the clutch out

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Old Dec 4, 2009 | 10:53 PM
  #11  
RATROD HOG's Avatar
RATROD HOG
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Joined: Jul 2006
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From: eastern Pa
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Originally Posted by OldFenderGuy
If it were me I would;

1. Check the primary chain as it sounds like it might be a little too 'snug'.

2. While you are at it check the clutch adjustment.

3. Dump the fluid you are using in the primary/tranny and use a good API GL-5 rated fluid (such as Mobil 1 75W90 Gear Lube).



Out of all the statements i would go with OldFenderGuy
 
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Old Dec 10, 2009 | 03:23 AM
  #12  
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bunny32
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Default Chain and Clutch Adjustment

I also agree with OldFenderGuy. Sometimes clutch and chain are both out of whack. Focussing on one, you miss the other. I had a growing transmission whine for a year. Looking back, a grabby clutch developed also. It's the old "boiling frog" syndrome.

Maybe others have the same problem? Here's how I finally sorted mine today.

Last week I fixed the chain whine by slackening the chain. Sofar so good. Then I took up 1/2 a turn on the clutch and slackened the cable. [The dealer had taken the easy way out, tightening the cable so there was no end-play. Guess it saved taking off the derby and adjusting the plates!]

The clutch now worked perfectly...but for some reason, I had a growing rattle in the chaincase. The stethoscope showed it was in front of the starter. I recently added 10% Lucas, so wondered if I caused a problem with the starter release?

I rechecked the chain. It had slackened to 12-14mm. Clearly I'd done a poor job finding the tight spot. To fix this, I laid out a "virtual chain" alongside the bike, with masking tape every 10", as in the pic...

I can't get the bike on the lifter on my own, so pulled the plugs and in 2nd gear pushed the bike along the virtual chain, measuring the vertical play with the wire tool in the pic. I also double checked it with a vernier. At each point I rocked the bike back and forth to try and get tension out of it. At the tightest point I took it up 3mm, i.e. from 12mm to 9mm. This is about 1/4 turn on the screw adjuster.

When I started the bike and went round the block, the rattle had gone. It must have been a slightly loose chain, kissing the screw bosses as it flew out on top near the starter motor. I either stuffed up the first chain adjustment, or adjusting the clutch in some way, changed the chain tension. I can't think how, so it must have been poor work by me. Hope this helps another rider.
 
Attached Thumbnails Transmission 'whining' with the clutch out-883prichain1.jpg  
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Old Dec 10, 2009 | 10:06 AM
  #13  
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glennt7
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I have had the same issue and was told by a wrencher that it could be the shift fork hanging up a little and rubing against something. Changed out the fluids for yearly maintenance and it went away.
 
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Old Dec 12, 2009 | 01:18 PM
  #14  
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drjones
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You should also check your rear belt. I have seen these things way over tightened. Pushing up hard with one finger, you should have 5/16-3/8" up movement.
 
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