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Fitting mufflers

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Old Feb 28, 2010 | 06:54 AM
  #1  
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Default Fitting mufflers

Hi,

I am trying to fit a set of Rineharts slip ons to an 09 sporty. The back one goes on fine. The front wont go past a certain point - about 1/4 inch too short to mount the bolts. I have checked that i have got the right front/back muffler and lubricated the metal but with out success. Any ideas?

Thanks

Pete
 
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Old Feb 28, 2010 | 09:11 AM
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maybe its hitting one of the heat shield clamps?
 
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Old Feb 28, 2010 | 09:16 AM
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Angry fitting mufflers

Thanks for this but no. It seems that there is a'step' in the down pipe, less than a finger nail width but enough to stop progress. It looks - madly - as though I have to take the pipe off and get it turned down by a fraction and for about half an inch in length. This is madness.
 
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Old Feb 28, 2010 | 09:29 AM
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Are they for your year bike, did you buy them new.
 
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Old Feb 28, 2010 | 02:27 PM
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get a tail-pipe expander for 1-3/4" pipe at your local auto parts store. looks like this:

http://www.toolking.com/media/catalo.../2/2/22100.jpg

Stick it inside the muffler pipe where it slides onto the header pipe, snug it up by hand, tighten it a 1/4 turn, loosen it, hand snug it again, tighten it again a 1/4 turn. Do that for about 4 cycles and be careful, if you over do it, you'll crack the finish on the muffler. I do this when ever I change a muffler on my Jeep, did it with my slip-ons too. It makes life so much easier.
 
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Old Mar 1, 2010 | 03:55 PM
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Default mufflers

well I tried spreading the flange but without success. Then I swapped the mufflers front to back and they fit fine. The instructions says that they are designed front back but if they fit I cants see how they would be different? Shall I just carry on?

Thanks
P
 
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Old Mar 1, 2010 | 04:30 PM
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Well the mystery is solved. The pipes sold to me as a straight fit for mine end up being for an 01 to 07. I don't know what the difference is but there you go. Now though - the things fit, even the wrong way round so same question - is there a material difference between an 07 Sporty (where I am not running the 02 sensors and an 09? I just want to fire this sucker up!!!
 
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