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Pitfalls or Tips on Replacing Stator??

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Old Mar 5, 2010 | 02:58 PM
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Default Pitfalls or Tips on Replacing Stator??

I'm about to replace the Stator. I'm pretty familiar with what is involved. Heck, I was damn near to the stator a couple of weeks ago when I rebuilt the clutch.

Any tips or suggestions from anybody that has done this??
 
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Old Mar 5, 2010 | 08:25 PM
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Originally Posted by SportyPig
I'm about to replace the Stator. Any tips or suggestions from anybody that has done this??
The usual of course, RTFM.
Wach out for the left handed thread.
Air tools are great (required) but the sockets required are big.
The torque of one nut is 190-210 FT-LBS, yes ~200 FOOT POUNDS, this sucker is a pain to take off & put back on if you don't have air tools.
Get the hard plastic/rubber thing or the bar tool to keep the primary chain from rotating. I used the plastic thingy & it worked better than the piece of wood that the sprockets shreaded.

My info is vague because I have not done this for a year & 3 months & I'm not going to open my manual & type it out.
 
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Old Mar 5, 2010 | 09:54 PM
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Thanks Stefan. I have a tool I think will hold the sprockets. And as always have RTFM. I don't have air tools, but can get them fairly easily. I'll consider doing that. Sounds like that is one tough nut to crack.
 
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Old Mar 6, 2010 | 08:46 PM
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Air tools ARE required!
 
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Old Mar 6, 2010 | 09:27 PM
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Originally Posted by SportyPig
Air tools ARE required!
At 200 ft-lbs the nut laughs at a 6' breaker bar.

I still don't remember if it is the mainshaft or clutch nut that is the left thread.
 
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Old Mar 6, 2010 | 09:37 PM
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It's the clutch that is left hand and kicked my butt. The engine nut was pretty difficult, the clutch nut......AIR TOOLS!
 
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Old Mar 7, 2010 | 08:40 PM
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OMG...this is not a project for the faint of heart. Geeze!!! what a PITA!!!!
 
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Old Mar 11, 2010 | 08:15 PM
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Almost worth letting a stealership handle it?
 
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Old Mar 11, 2010 | 11:15 PM
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Originally Posted by Stefan
Almost worth letting a stealership handle it?
Damn near it!! At least the first time. Next time the stator goes out, my learning curve will be GREATLY reduced!!!

This repair is complete, and all seems to be well with the bike. Rebuilding the engine was a piece of cake compared to this repair!
 
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Old Mar 12, 2010 | 09:56 AM
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Yeah, I'm no wrench, can change the battery, but the stator on My 06 1200C went to the dealer . I think it was $340 and done that day. Next one fails and the Harley will be gone.......WVleo
 
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