Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Bore and stroke

Thread Tools
 
Search this Thread
 
Old Jun 14, 2005 | 01:51 PM
  #1  
SKJOLD's Avatar
SKJOLD
Thread Starter
|
Elite HDF Member
Joined: Mar 2005
Posts: 4,092
Likes: 1
From: St. Petersburg Florida
Default Bore and stroke

Is it possible to stroke an Ironhead? If so how far?
 
Reply
Old Jun 14, 2005 | 02:08 PM
  #2  
Greywolf's Avatar
Greywolf
Cruiser
Joined: May 2005
Posts: 213
Likes: 0
From:
Default RE: Bore and stroke

A friend told me he had his Ironhead bored to 1200 but he's one of those BSers so I wouldn't take that granted.
 
Reply
Old Jun 15, 2005 | 01:49 AM
  #3  
pococj's Avatar
pococj
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2004
Posts: 11,068
Likes: 1,476
From: Texas! Ya mean there's someplace else?
Default RE: Bore and stroke

He'd have to have big bore cylinders. I don't remember there being enough meat on the stock cylinders to bore it to 1200.

I had my '72 CH stroked to 77 inches. It was bored .010 over to clean it up. I've seen 89 inch stroker Ironheads, but they were maintenance monsters on the street. Also remember one Ironhead that was over 100 inches, both stroked and with big bore cylinders. It had the tranny section milled off and was coupled to a Norton tranny, IIRC.

Check with S&S, and also with Sputhe, and maybe Atlas. They might be able to clue you in on something. Remember that the stroker engine usually won't "live" as long as one that has big bore cylinders to achieve the same displacement. The longer stroke means higher piston speeds and that means more wear. But boy are they fun when that baby's torque hammers you!
 
Reply
Old Jun 15, 2005 | 02:04 AM
  #4  
Scout's Avatar
Scout
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2004
Posts: 6,197
Likes: 708
From: (Toronto) Canada
Default RE: Bore and stroke

Why? You can buy a new S&S that's dependable, bored and stroked for less money than a rework.
 
Reply
Old Jun 15, 2005 | 05:32 PM
  #5  
SKJOLD's Avatar
SKJOLD
Thread Starter
|
Elite HDF Member
Joined: Mar 2005
Posts: 4,092
Likes: 1
From: St. Petersburg Florida
Default RE: Bore and stroke

I was just curious as to what could be done to these engines and how far. The power to weight ratio of a sporty with a 100 CI motor must be awesome.
 
Reply
Old Jun 15, 2005 | 05:53 PM
  #6  
Scout's Avatar
Scout
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2004
Posts: 6,197
Likes: 708
From: (Toronto) Canada
Default RE: Bore and stroke

A rip down of an engine is easy, and a simple bore, high compression pistons, polished heads, cams, breather and exhaust can be done with the engine still in the bike. A stroker requires removal, bottom end rip apart, stacks, short pistons, and the list goes on. I would never do a stroker unless the bike was a complete rebuild. The engine life is less, the work is way more and the cost is crazy. My opinion only.
 
Reply
Old Jun 15, 2005 | 10:45 PM
  #7  
SKJOLD's Avatar
SKJOLD
Thread Starter
|
Elite HDF Member
Joined: Mar 2005
Posts: 4,092
Likes: 1
From: St. Petersburg Florida
Default RE: Bore and stroke

So, the biggest bore kit I have seen so far will bring displacement up to 1200. Are there any bigger?
 
Reply
Old Jun 16, 2005 | 12:09 AM
  #8  
pococj's Avatar
pococj
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2004
Posts: 11,068
Likes: 1,476
From: Texas! Ya mean there's someplace else?
Default RE: Bore and stroke


ORIGINAL: SKJOLD

So, the biggest bore kit I have seen so far will bring displacement up to 1200. Are there any bigger?
That's the biggest I saw, too. Combined with stroker flywheels, a much bigger engine would be possible.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jun 16, 2005 | 01:22 AM
  #9  
Johnny's Avatar
Johnny
Outstanding HDF Member
Joined: Jan 2005
Posts: 2,392
Likes: 0
From:
Default RE: Bore and stroke

Sputhe used have a 1400cc kit, not sure if they still do.
 
Reply
Old Jun 16, 2005 | 01:24 AM
  #10  
SKJOLD's Avatar
SKJOLD
Thread Starter
|
Elite HDF Member
Joined: Mar 2005
Posts: 4,092
Likes: 1
From: St. Petersburg Florida
Default RE: Bore and stroke

The 1400cc is just the bore kit right? Not Stroked?
 
Reply



All times are GMT -5. The time now is 08:54 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE